Replace the chain guide if it shows any signs of abnormal wear or damage.
Apply a non-permanent locking agent to the threads of the chain guide bolt [B].



NOTE
Tighten the swingarm pivot shaft until the clearance [C] between the ball bearing [D] and collar come to 0 mm (0 in.).

Torque - Swingarm Pivot Shaft: 20 N·m (2.0 kgf·m, 15 ft·lb)
Special Tool - Swingarm Pivot Nut Wrench: 57001-1597
Torque - Swingarm Pivot Adjusting Collar Locknut: 98 N·m (10.0 kgf·m, 72 ft·lb)
Torque - Swingarm Pivot Shaft Nut: 108 N·m (11.0 kgf·m, 80 ft·lb)
Swingarm Removal
Swingarm Bearing RemovalWater Temperature Sensor Output Voltage Inspection
NOTE
Be sure the battery is fully charged.
Turn the ignition switch to OFF.
Remove the throttle body assy (see Throttle Body Assy
Removal in the Fuel System (DFI) chapter).
Disconnect the water temperature sensor connector and
connect the measuring adapter [A] between these connectors
...
Valve Seat Repair
Repair the valve seat with the valve seat cutters [A].
Special Tools - Valve Seat Cutter Holder Bar [B]: 57001
-1128
Valve Seat Cutter Holder, 4.5 [C]: 57001
-1330
[For Exhaust Valve Seat]
Valve Seat Cutter, 45° - 27.5:
57001-1114
Valve Seat Cutter, 32° - 28:
57001-1119
Valve Seat ...
Front Fork Assembly
Replace the following parts with new ones.
Slide Bushing
Guide Bushing
Oil Seal
Install the following parts to the inner tube [A].
Dust Seal [B]
Retaining Ring [C]
Apply grease to the oil seal lips.
Install the oil seal [A] so that the stamp side faces lower
side.
Insta ...