Replace the chain guide if it shows any signs of abnormal wear or damage.
Apply a non-permanent locking agent to the threads of the chain guide bolt [B].



NOTE
Tighten the swingarm pivot shaft until the clearance [C] between the ball bearing [D] and collar come to 0 mm (0 in.).

Torque - Swingarm Pivot Shaft: 20 N·m (2.0 kgf·m, 15 ft·lb)
Special Tool - Swingarm Pivot Nut Wrench: 57001-1597
Torque - Swingarm Pivot Adjusting Collar Locknut: 98 N·m (10.0 kgf·m, 72 ft·lb)
Torque - Swingarm Pivot Shaft Nut: 108 N·m (11.0 kgf·m, 80 ft·lb)
Swingarm Removal
Swingarm Bearing RemovalLiquid Gasket, Non-permanent Locking Agent
For applications that require Liquid Gasket or a
Non-permanent Locking Agent, clean the surfaces so
that no oil residue remains before applying liquid gasket or
non-permanent locking agent. Do not apply them excessively.
Excessive application can clog oil passages and
cause serious damage.
...
Water Pump Housing Disassembly
NOTICE
Do not damage the hole wall of the water pump
housing.
Insert a bar [A] into the pump housing [B], and hammer
evenly around the circumference of the mechanical seal
bottom [C].
Take the oil seal [A] out of the housing [B] with a hook [C].
...
Front Fork Assembly
Replace the following parts with new ones.
Slide Bushing
Guide Bushing
Oil Seal
Install the following parts to the inner tube [A].
Dust Seal [B]
Retaining Ring [C]
Apply grease to the oil seal lips.
Install the oil seal [A] so that the stamp side faces lower
side.
Insta ...