Kawasaki Ninja Service Manual: Exhaust Butterfly Valve Cable Installation

Kawasaki Ninja Service Manual / Engine Top End / Muffler / Exhaust Butterfly Valve Cable Installation

This position is original position of the pulley.

NOTE

Correct the position electrically after confirming the use is discontinued and there is no damage when differing from the angle of shown in the figure.

Exhaust Butterfly Valve Cable Installation


NOTICE

Do not correct the pulley position with the tool, forcibly. The actuator damage will occur.

If the angle is wrong, adjust the pulley (see Exhaust Butterfly Valve Actuator Installation in the Self-Diagnosis System chapter).

Exhaust Butterfly Valve Cable Installation


First, install the close cable (black) [A].

Second, install the open cable (white) [B].

Third, install the clamp [C].

Fourth, stretch the open cable (white) by using the adjuster [D].

Turn the adjuster counterclockwise until the play of the open cable becomes no play.

NOTICE

To keep the correct exhaust butterfly valve position, be sure to adjust the open cable first. Do not overstretch the cable.

Fifth, tighten the adjuster locknut (white) of the open cable securely.

Sixth, stretch the close cable (black) by using the adjuster [E].

Turn the adjuster counterclockwise until the play of the close cable becomes no play.

Seventh, turn the adjuster of the close cable (black) clockwise by 1/2 to 1 rotation.

Lastly, tighten the adjuster locknut (black) of the close cable securely.

Exhaust Butterfly Valve Cable Installation


Exhaust Butterfly Valve Cable Removal
Remove the fuel tank (see Fuel Tank Removal in the Fuel System (DFI) chapter). Open the clamp [A] and free the cables. Slide the dust covers [B]. Loosen the locknuts [A], and turn t ...

Clutch
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Other materials:

Balance Weight Installation
Check if the weight portion has any play on the blade [A] and clip [B]. If it does, discard it. WARNINGUnbalanced wheels can create an unsafe riding condition. If the balance weight has any play on the rib of the rim, the blade and/or clip have been stretched. Replace th ...

Transmission Shaft Disassembly
Remove the transmission shafts (see Transmission Shaft Removal). Remove the circlips, and then disassemble the transmission shafts. Special Tool - Outside Circlip Pliers: 57001-144 The 5th gear [A] on the output shaft has three steel balls assembled into it for the positive neutral fin ...

Storage
Preparation for Storage Clean the entire vehicle thoroughly Run the engine for about five minutes to warm the oil, shut it off, and drain the engine oil. WARNINGEngine oil is a toxic substance. Dispose of used oil properly. Contact your local authorities for approved disp ...