Kawasaki Ninja Service Manual: Brush Inspection

Kawasaki Ninja Service Manual / Electrical System / Electric Starter System / Brush Inspection

If any is worn down to the service limit, replace the brush assy.

Starter Motor Brush Length [B] Standard: 12.05 mm (0.4744 in.) Service Limit: 6.55 mm (0.258 in.)

Brush Inspection


Starter Motor Assembly
Install the positive brush assy [A] and the starter motor terminal [B] as shown in the figure. Replace the O-ring [C] with a new one, and install it. Install: Brush Springs [A] Ne ...

Commutator Cleaning and Inspection
Clean the metallic debris off the between commutator segments [A]. NOTE Do not use emery or sand paper on the commutator. Check the commutator for damage or abnormal wear. Replace ...

Other materials:

Exploded View
AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque. G: Apply grease. R: Replacement Parts G: Apply grease. L: Apply a non-permanent locking agent. R: Replacement Parts Specifications ...

Coolant Filling
Remove the bolts and quick rivets. Detach the tabs and remove the right fairing and cover. A. Bolts B. Quick Rivet C. Large Quick Rivet D. Tabs E. Right Fairing and Cover NOTE The right fairing and cover uses the quick rivets and large quick rivet. The large quick rivet ca ...

Multifunction Meter
A. Multifunction Display Odometer Trip Meters Current Mileage Average Mileage Fuel consumption Stop Watch B. Speedometer C. Gear Position Indicator D. Power Mode Indicator E. S-KTRC Mode Indicator F. Warning Symbols G. Lap Counter/Coolant / Intake Air Temperature Meter ...