Apply high-temperature grease to the following.
Coupling Grease Seal Lips [A] Coupling Internal Surface [B] Ball Bearing [C]


Rear Sprocket Installation
Coupling Bearing RemovalAir Cleaner Housing Installation
For ZX1000JD/KD, be sure to install the pad [A].
Install the clamp bolt heads [A] inside as shown in the
figure.
Install the air cleaner housing on the throttle body assy.
Push in the ducts [B] touch the stoppers [C] of the throttle
body.
Be sure the hoses are routed correctly ...
Exhaust Butterfly Valve Actuator Installation
Install the pulley [A] on the actuator so that the hole side
[B] align with the groove [C] on the shaft.
Make sure that the groove on the shaft is pointing toward
the center of the screw [D].
If the shaft position is incorrect, refer to the following
NOTE and procedures to electrically ad ...
Valve Guide Installation
Apply engine oil to the valve guide outer surface before
installation.
Heat the area around the valve guide hole to about 120
150°C (248 302°F).
NOTICE
Do not heat the cylinder head with a torch. This will
warp the cylinder head. Soak the cylinder head and
heat the oil.
Usin ...