Kawasaki Ninja Service Manual: Fuel Injector Audible Inspection

Kawasaki Ninja Service Manual / Fuel System (DFI) / Fuel Injectors / Fuel Injector Audible Inspection

NOTE

1. The engine speed is more than 6 000 r/min (rpm).

2. The throttle opening is more than 12°.

Special Tool - Extension Tube: 57001-1578

Fuel Injector Audible Inspection


A sound scope can also be used.

The click interval becomes shorter as the engine speed rises.

Fuel Injector Audible Inspection


If all the fuel injectors click at a regular intervals, the fuel injectors are normal.

If any fuel injector does not click, check the fuel injector resistance (see Fuel Injector Resistance Inspection).

Fuel Injector Audible Inspection


Fuel Injectors
Primary Fuel Injector Removal/Installation Refer to the Throttle Body Assy Disassembly/Assembly. Secondary Fuel Injector Removal/Installation Refer to the Nozzle Assy Disassembly/Assembly. ...

Fuel Injector Resistance Inspection
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Other materials:

Cylinder Head Warp Inspection
Clean the cylinder head. Lay a straightedge across the lower surface of the cylinder head at several positions. Use a thickness gauge [A] to measure the space between the straightedge [B] and the head. Cylinder Head Warp Standard: – – – Service Limit: 0.05 mm (0.0020 in.) ...

Exhaust Butterfly Valve Actuator Installation
Install the pulley [A] on the actuator so that the hole side [B] align with the groove [C] on the shaft. Make sure that the groove on the shaft is pointing toward the center of the screw [D]. If the shaft position is incorrect, refer to the following NOTE and procedures to electrically ad ...

Bolt and Nut Tightening
In accordance with the Periodic Maintenance Chart, it is very important to check the tightness of the bolts and nuts listed here. Also, check to see that each cotter pin is in place and in good condition. Please ask your authorized Kawasaki dealer for torque values. 1. Clutch Lever Hol ...