NOTE
Be sure the battery is fully charged.
Main Harness [B] To Gear Position Switch [C] To Sidestand Switch [D]
Special Tool - Measuring Adapter: 57001-1700
Gear Position Switch Output Voltage Connections to Adapter: Digital Meter (+) → R (sensor G/R) lead Digital Meter (–) → Frame Ground terminal
When changing the gear position from lower gear to higher gear, raise the rear wheel off the ground with a suitable stand and rotate the rear wheel by hand.
Output Voltage at 1 6 Gear
Positions
Standard:
1st About DC 3.0 V
2nd About DC 2.5 V
3rd About DC 2.0 V
4th About DC 1.5 V
5th About DC 1.1 V
6th About DC 0.7 V
Turn the ignition switch to OFF
If the reading is out of the standard, check the wiring for continuity, using the wiring diagram in this section.
Special Tool - Hand Tester: 57001-1394
If the wiring is good, check the ECU for its ground and power supply (see ECU Power Supply Inspection in the Fuel System (DFI) chapter).
If the ground and power supply are good, replace the ECU (see ECU Removal/Installation in the Fuel System (DFI) chapter).
Gear Position Switch Circuit
1. ECU
2. Gear Position Switch
3. Meter Unit
4. Relay Box
5. Frame Ground 1
Torque and Locking Agent
The following tables list the tightening torque for the major fasteners
requiring use of a
non-permanent locking agent or silicone sealant etc.
Letters used in the “Remarks” column mean:
AL: Tighten the two clamp bolts alternately two times to ensure even tightening
torque.
G: Apply ...
Starter Motor Installation
NOTICE
Do not tap the starter motor shaft or body. Tapping
the shaft or body could damage the motor.
Clean the starter motor legs [A] and crankcase where the
starter motor is ground.
Replace the O-ring [A] with a new one.
Apply grease to the new O-ring.
Tighten:
Torque - Starter ...
Charging Voltage Inspection
Check the battery condition (see Charging Condition Inspection).
Warm up the engine to obtain actual alternator operating
conditions.
Remove the front seat (see Front Seat Removal in the
Frame chapter).
Check that the ignition switch is turned off, and connect
the hand tester [A] to t ...