1st Check
Condition: Transmission Gear → 1st Position
Clutch Lever → Release
Sidestand → Down or Up
If the engine is start, inspect the starter lockout switch, gear position switch and relay box.
2nd Check
Condition: Transmission Gear → 1st Position
Clutch Lever → Pulled in
Sidestand → Up
Turn the ignition switch to ON and push the starter button.
Then the starter motor should turn when the starter system circuit is normality.
If the starter motor is not turn, inspect the starter lockout switch, sidestand switch, relay box and starter relay.
3rd Check
Condition: Transmission Gear → 1st Position
Clutch Lever → Release
Sidestand → Up
If the engine may not be stopped, inspect the gear position switch, sidestand switch and relay box.
If their parts are normality, replace the ECU.
Crankshaft Removal
Split the crankcase (see Crankcase Splitting).
Remove:
Connecting Rod Big End Nuts [A]
Connecting Rod Big End Caps [B]
NOTE
Mark and record the locations of the connecting rods
and their big end caps so that they can be reassembled
in their original positions.
Remove the crank ...
Stick Coil Installation
Apply a thin coat of grease [A] to the stick coils for easy
installation.
Insert the stick coils so that the coil heads align with the
lines [B] on the cylinder head cover.
NOTICE
Do not tap the coil head while installing the coil.
After installation, be sure the stick coils are ...
Piston Ring Groove Width Inspection
Measure the piston ring groove width.
Use a vernier caliper at several points around the piston.
Piston Ring Groove Width
Standard:
Top [A] 0.82 0.84 mm (0.0323
0.0331 in.)
Second [B] 0.82 0.84 mm
(0.0323 0.0331 in.)
Service Limit:
0.92 mm (0.036 in.)
Second 0.92 mm (0.036 in.)
...