Kawasaki Ninja Service Manual: Nozzle Assy Assembly

Kawasaki Ninja Service Manual / Fuel System (DFI) / Nozzle Assy / Nozzle Assy Assembly

Before assembling, blow away dirt or dust from the delivery pipes [A] by applying compressed air [B].

Nozzle Assy Assembly

Replace the O-rings [A] of the joint pipe [B] with new ones.
Apply engine oil to the new O-rings, and insert it to the delivery pipes [C]

Insert the joint pipe so that the stepped side [D] faces right side.

Left and right delivery pipes are identical.

Nozzle Assy Assembly

Replace the O-rings [A] of each secondary fuel injector [B] with new ones.
Apply engine oil to the new O-rings, and insert them to the delivery pipe assy [C] and confirm whether the injectors turn smoothly or not.
Install the nozzle assy (see Nozzle Assy Installation).

Nozzle Assy Assembly

Nozzle Assy Disassembly

Remove the nozzle assy (see Nozzle Assy Removal). Pull out the secondary fuel injectors [A] from the delivery pipe assy [B]. NOTE Do not damage the insertion portions of the injectors when ...

Air Cleaner

Air Cleaner Element Removal/Installation Refer to the Air Cleaner Element Replacement in the Periodic Maintenance chapter. ...

Other materials:

Chain Slack Inspection
Set the motorcycle up on its side stand. Rotate the rear wheel to find the position where the chain is tightest, and measure the maximum chain slack by pulling up and pushing down the chain midway between the engine sprocket and rear wheel sprocket. A. Chain Slack If the ...

Fuel Tank
The following octane rating gasoline is recommended for the fuel tank. Avoid filling the tank in the rain or where heavy dust is blowing so that the fuel does not get contaminated. A. Tank Cap B. Fuel Tank C. Top Level D. Filler Neck WARNINGGasoline is extremely flammable an ...

Special Tools and Sealant
Oil Pressure Gauge, 10 kgf/cm²: 57001-164 Oil Pressure Gauge Adapter, PT3/8: 57001-1233 Outside Circlip Pliers: 57001-144 Liquid Gasket, TB1211: 56019-120 ...