Kawasaki Ninja Service Manual: Release Shaft Installation

Kawasaki Ninja Service Manual / Clutch / Clutch Cover / Release Shaft Installation

Apply grease to the oil seal lips on the upper ridge of the clutch cover.
Apply engine oil to the needle bearings in the hole of the clutch cover.
Applymolybdenum disulfide grease to the pusher-holding portion [A] on the release shaft.
Install the washer [B] and spring [C].

Release Shaft Installation

Insert the release shaft straight into the upper hole of the clutch cover.

NOTICE

When inserting the release shaft, be careful not to remove the spring of the oil seal.

Fit the spring [A] as shown in the figure.

Release Shaft Installation

Release Shaft Removal

NOTICE Do not remove the clutch release lever and shaft assembly unless it is absolutely necessary. If removed, the oil seal replacement may be required. Remove the clutch cover (see Clutch ...

Clutch Cover Disassembly

Remove: Clutch Cover (see Clutch Cover Removal) Release Lever and Shaft Assembly (see Release Shaft Removal) Oil Seal [A] Oil Filler Plug [B] Remove: Bolts [A] Plate [B] P ...

Other materials:

Fuel Tank
The following octane rating gasoline is recommended for the fuel tank. Avoid filling the tank in the rain or where heavy dust is blowing so that the fuel does not get contaminated. A. Tank Cap B. Fuel Tank C. Top Level D. Filler Neck WARNINGGasoline is extremely flammable an ...

Dimmer Switch
High or low beam can be selected with the dimmer switch. When the headlight is on high beam ( ), the high beam indicator light goes on. High beam.......( ) Low beam.......( ) NOTE When the headlight is on high beam, both headlights go on. When the headlight is on low beam, only one headl ...

Terminal Numbers of ECU Connectors
1. Subthrottle Valve Actuator: Y/BK 2. Subthrottle Valve Actuator: BK/O 3. Unused 4. Front Wheel Rotation Sensor Signal: G/Y 5. Unused 6. Starter Lockout Switch: R/G 7. Gear Position Switch: G/R 8. Crankshaft Sensor (–): BK 9. Power Supply to Sensors: BL 10. Unused 11. Intake Air Pre ...