Kawasaki Ninja Service Manual: Release Shaft Installation

Kawasaki Ninja Service Manual / Clutch / Clutch Cover / Release Shaft Installation

Apply grease to the oil seal lips on the upper ridge of the clutch cover.
Apply engine oil to the needle bearings in the hole of the clutch cover.
Applymolybdenum disulfide grease to the pusher-holding portion [A] on the release shaft.
Install the washer [B] and spring [C].

Release Shaft Installation

Insert the release shaft straight into the upper hole of the clutch cover.

NOTICE

When inserting the release shaft, be careful not to remove the spring of the oil seal.

Fit the spring [A] as shown in the figure.

Release Shaft Installation

Release Shaft Removal

NOTICE Do not remove the clutch release lever and shaft assembly unless it is absolutely necessary. If removed, the oil seal replacement may be required. Remove the clutch cover (see Clutch ...

Clutch Cover Disassembly

Remove: Clutch Cover (see Clutch Cover Removal) Release Lever and Shaft Assembly (see Release Shaft Removal) Oil Seal [A] Oil Filler Plug [B] Remove: Bolts [A] Plate [B] P ...

Other materials:

Exhaust Butterfly Valve Actuator Inspection
NOTE Be sure the battery is fully charged Remove the front seat (see Front Seat Removal in the Frame chapter). Turn the ignition switch to ON. In the left side view of the motorcycle, check to see the pulley [A] clockwise [B] and counterclockwise [C] smoothly. The pulley turns ...

Oil Seal, Grease Seal
Do not remove pressed oil or grease seals unless removal is necessary. Replace with new ones whenever removed. Press new oil seals with manufacture and size marks facing out. Make sure the seal is aligned properly when installing. Apply specified grease to the lip of seal before installing ...

Rear Shock Absorber Inspection
Press down on the seat several times to inspect the stroke. Visually inspect the rear shock absorber for oil leaks. If there is any doubt about the rear shock absorber, it should be inspected by an authorized Kawasaki dealer. A. Rear Shock Absorber Spring Preload Adjustment ...