Kawasaki Ninja Service Manual: Timing Rotor Installation

Kawasaki Ninja Service Manual / Electrical System / Ignition System / Timing Rotor Installation

Torque - Timing Rotor Bolt: 39 N·m (4.0 kgf·m, 29 ft·lb) Special Tool - Flywheel & Pulley Holder: 57001-1605

Timing Rotor Installation


Timing Rotor Removal
Remove the crankshaft sensor cover (see Crankshaft Sensor Removal). Remove the timing rotor [A]. Holding the timing rotor with the flywheel & pulley holder [B] and unscrew the bolt [C]. ...

Stick Coil Removal
Remove the air cleaner housing (see Air Cleaner Housing Removal in the Fuel System (DFI) chapter). Disconnect the stick coil connectors [A]. Pull out the stick coils [B] upward. First, tur ...

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Radiator and Radiator Fan Installation
If the radiator bracket [A] was removed, install it. Install the radiator fan to the radiator Tighten the radiator fan mounting bolts. When installing the pad [B], install it so that the upper end of the pad aligns with the corner top [C]. When install the pad [D], install it so that the ...

Cylinder (Upper Crankcase) Wear Inspection
Split the crankcase (see Crankcase Splitting). Remove the pistons (see Piston Removal). Assemble the cylinder (upper crankcase) [A], the cylinder head [B] and the cylinder head gasket [C]. Tighten the cylinder head bolts (see Cylinder Head Installation in the Engine Top End chapter). ...

Spring Preload Adjustment
The spring preload adjuster is located at the lower end of each front fork leg and can be adjusted. To increase spring preload and stiffen the suspension, turn the preload adjuster clockwise with a hexagon wrench. To decrease preload and soften the suspension, turn the preload adjust ...