Kawasaki Ninja Service Manual: Clutch Installation

Kawasaki Ninja Service Manual / Clutch / Clutch / Clutch Installation

Clutch Installation


Fit the holes [B] and projections [C].

Engage the clutch housing gear and the crankshaft primary gear.

Clutch Installation


Turn the stepped side [C] of the spacer to outside.

Clutch Installation


If the sub clutch hub bolts were removed, install them as follows.

Apply a non-permanent locking agent to the threads of the sub clutch hub bolts, and tighten them.

Torque - Sub Clutch Hub Bolts: 25 N·m (2.5 kgf·m, 18 ft·lb)

Clutch Installation


First Torque Limiter Spring [A] Tang [B]

Clutch Installation


Second Torque Limiter Spring [A] Tang [B]

Clutch Installation


Third Torque Limiter Spring [A] Tang [B]

Clutch Installation


Fourth Torque Limiter Spring [A] Tang [B]

Clutch Installation


Special Tool - Clutch Holder: 57001-1243

Torque - Clutch Hub Nut: 130 N·m (13.3 kgf·m, 96 ft·lb)

Clutch Installation


NOTE

Clutch Installation


NOTICE

If new dry friction plates and steel plates are installed, apply engine oil to the surfaces of each plate to avoid clutch plate seizure.

Clutch Installation


Clutch Installation


Clutch Installation


Clutch Removal
Remove: Clutch Cover (see Clutch Cover Removal) Clutch Spring Bolts [A] Clutch Springs (with Clutch Spring Holders) Clutch Spring Plate [B] Pusher [C] Remove: Friction Plates ...

Spring Plate Free Play Measurement
Insufficient clutch free play will cause the engine braking effect to be more sudden, resulting in rear wheel hop. On the other hand, if the free play is excessive, the clutch lever may feel “spo ...

Other materials:

Odometer
The odometer shows the total distance in kilometers or miles that the vehicle has run. If the odometer is displayed, the “ODO” is displayed on the multifunction display. This meter cannot be reset. A. Odometer B. “ODO” NOTE The data are maintained even if the battery is disco ...

Intake Air Pressure Sensor #2 Output Voltage Inspection
Measure the output voltage at the intake air pressure sensor #2 in the same way as input voltage inspection, note the following. Disconnect the intake air pressure sensor #2 connector and connect the measuring adapter [A] between these connectors. [B] Main Harness [C] Intake Air Pressu ...

Battery Installation
Place the battery in the battery case. Connect the (+) cable to the (+) terminal, and then connect the (–) cable to the (–) terminal. NOTICE Installing the (–) cable to the (+) terminal of the battery or the (+) cable to the (–) terminal of the battery can seriously damaged ...