Kawasaki Ninja Service Manual: Fuel Tank Installation

Kawasaki Ninja Service Manual / Fuel System (DFI) / Fuel Tank / Fuel Tank Installation

If the dampers are damaged or deteriorated, replace them.

Fuel Tank Installation


Fuel Tank Installation


Install the pad [A], hooks [B] and trim [C] on the fuel tank as shown in the figure.

[D] Attach the pad on the fuel tank so that it covers entire round from end to end.

[E] View N [F] Attach the hook parallel to this line.

[G] View L [H] Attach the hook so that the corner of it contacts the bracket.

[I] Front [J] View M [K] After installation, fix the rear end of the trim to the fuel tank by hand.

Fuel Tank Installation


To prevent the gasoline from flowing into or out of the canister, hold the separator perpendicular to the ground.

Connect the hoses according to the diagram of the evaporative emission control system. Make sure they do not get pinched or kinked.

Run the hoses with a minimum of bending so that the air or vapor will not be obstructed.

Fuel Tank Installation


Fuel Tank Installation


WARNING

Leaking fuel can cause a fire or explosion resulting in serious burns. Make sure the hose joint is installed correctly on the delivery pipe by sliding the joint.

If it comes off, reinstall the hose joint.

Fuel Tank Installation


Fuel Tank Installation


Insert the projections [A] of the upper fuel tank cover [B] into the holes [C] of the fuel tank.

Fuel Tank Installation


Insert the hook portion [A] of the fuel tank into the slot [B] of the fuel tank cover.

Insert the projections [C] into the holes [D], and then attach the hook fastener [E] to the hook fastener [F] on the fuel tank.

Fuel Tank Installation


Fuel Tank Removal
WARNINGGasoline is extremely flammable and can be explosive under certain conditions, creating the potential for serious burns. Make sure the area is well-ventilated and free from ...

Fuel Tank and Cap Inspection
Visually inspect the gasket [A] on the tank cap for any damage. Replace the gasket if it is damaged. Check to see if the water drain pipe [B] and fuel breather pipe [C] in the tank are n ...

Other materials:

Connecting Rod Installation
NOTICE To minimize vibration, the connecting rods should have the same weight mark. Big End Cap [A] Connecting Rod [B] Weight Mark, Alphabet [C] Diameter Mark [D] (“” or No Mark) NOTICE If the connecting rods, big end bearing inserts, or crankshaft are replaced with new ones, select ...

Vehicle-down Sensor Output Voltage Inspection
Remove the vehicle-down sensor. Connect the measuring adapter [A] to the vehicle-down sensor connectors as shown in the figure. Special Tool - Measuring Adapter: 57001-1700 Main Harness [B] Vehicle-down Sensor [C] Connect a digital meter [D] to the measuring adapter leads. V ...

Payload and Tire Pressure
Failure to maintain proper inflation pressures or observe payload limits for your tires may adversely affect handling and performance of yourmotorcycle and can result in loss of control. The maximum recommended load in addition to vehicle weight is 180 kg (397 lb), including rider, passenger, ...