Kawasaki Ninja Service Manual: Transmission Assy Assembly

Kawasaki Ninja Service Manual / Crankshaft/Transmission / Transmission / Transmission Assy Assembly

Turn the oil seal side to the bottom.

Special Tool - Bearing Driver Set: 57001-1129

Turn the flat side to the bottom.

Transmission Assy Assembly


Turn the stepped edge to upside.

Special Tool - Bearing Driver Set: 57001-1129

Turn the flat side to the bottom.

Tighten: Torque - Transmission Case Bearing Holder Bolts: 4.9 N·m (0.50 kgf·m, 43 in·lb)

Turn the flat side to the bottom.

Transmission Assy Assembly


Transmission Assy Assembly


The shift fork [D] for drive shaft has “A2” mark. Turn the mark to the upside.

The shift forks [E] for output shaft have “A1” mark. Turn the mark to the bottom.

The shift forks [F] for output shaft have “A3” mark. Turn the mark to the bottom.

Transmission Assy Assembly


Transmission Assy Disassembly
Remove the transmission assy (see Transmission Assy Removal). Remove the following from the transmission case [A]. Shift Rod [B] Shift Forks [C] Drive Shaft [D] Output Shaft [E] Shi ...

Transmission Assy Installation
Assemble the transmission assy (see Transmission Assy Assembly). Be sure that the dowel pins are in position. Install the transmission assy on the crankcase. Tighten: Torque - Transmissio ...

Other materials:

Wiring Diagram (Other than US, CA and CAL with KIBS Models)
ZX1000KC ZX1000KD ...

For Secondary Fuel Injectors
Remove the fuel tank (see Fuel Tank Removal). Disconnect the secondary fuel injector connector [A]. Connect a digitalmeter to the terminals in each secondary fuel injector [A]. Measure the secondary fuel injector resistance. Secondary Fuel Injector Resistance Standard: Abo ...

Ignition Switch/Steering Lock
This is a three-position, key-operated switch. The key can be removed from the switch when it is in the OFF or LOCK position. A. Ignition Switch/Steering Lock B. ON position C. OFF position D. LOCK position NOTE The tail, city and license plate lights are on whenever the ignition key i ...