Turn the oil seal side to the bottom.
Special Tool - Bearing Driver Set: 57001-1129
Turn the flat side to the bottom.
Turn the stepped edge to upside.
Special Tool - Bearing Driver Set: 57001-1129
Turn the flat side to the bottom.
Tighten: Torque - Transmission Case Bearing Holder Bolts: 4.9 N·m (0.50 kgf·m, 43 in·lb)
Turn the flat side to the bottom.
Spring [A] Washer [B] Gear Positioning Lever [C]
The shift fork [D] for drive shaft has “A2” mark. Turn the mark to the upside.
The shift forks [E] for output shaft have “A1” mark. Turn the mark to the bottom.
The shift forks [F] for output shaft have “A3” mark. Turn the mark to the bottom.
DFI Parts Location
Main Throttle Sensor [A]
Subthrottle Sensor [B]
Idle Speed Control Valve Actuator [C]
Subthrottle Valve Actuator [D]
Intake Air Pressure Sensor #2 [E]
Stick Coils #1, #2, #3, #4 [F]
Air Switching Valve [G]
Intake Air Pressure Sensor #1 [H]
Water Temperature Sensor [A]
Primary Fuel Injec ...
Oil Pump Installation
Install the outer rotor [A] into the crankcase.
Assemble:
Oil (Water) Pump Shaft [B]
Pin [C]
Inner Rotor [D]
To prevent dropping, apply grease to the pin.
Install the inner rotor assembly into the crankcase.
Fit the slot [E] onto the projection [F].
Replace the O-ring [A ...
Electrical Wiring
Wiring Inspection
Visually inspect the wiring for signs of burning, fraying,
etc.
If any wiring is poor, replace the damaged wiring.
Pull each connector [A] apart and inspect it for corrosion,
dirt, and damage.
If the connector is corroded or dirty, clean it carefully. If it
is da ...