Kawasaki Ninja Service Manual: Air Cleaner Housing Removal

Kawasaki Ninja Service Manual / Fuel System (DFI) / Air Cleaner / Air Cleaner Housing Removal

Remove the fuel tank (see Fuel Tank Removal).
Disconnect the secondary fuel hose [A] from the delivery pipe of the nozzle assy [B] (see Fuel Hose Replacement in the Periodic Maintenance chapter).
Disconnect the secondary fuel injector connectors [C].
Free the lead from the grooves [D].

Air Cleaner Housing Removal

Remove the bolts [A].
For ZX1000JD/KD, remove the ESD ECU from the air cleaner housing.

Air Cleaner Housing Removal

Remove: Clamp [A] Connector [B] Screws [C] Upper Air Cleaner Housing [D] Bolt [E]

Air Cleaner Housing Removal

Remove: ECU (see ECU Removal) Air Cleaner Element (see Air Cleaner Element Replacement in the Periodic Maintenance chapter)
Disconnect: Air Cleaner Drain Hose [A] Breather Hose [B]

Air Cleaner Housing Removal

Loosen the air cleaner housing clamp bolts [A].
Disconnect the hose [B].

Air Cleaner Housing Removal

Separate the air switching valve hose [A] from the lower air cleaner housing [B].

Air Cleaner Housing Removal

Air Cleaner Oil Draining

A drain hose is connected to the bottom of the air cleaner to drain water or oil accumulated in the cleaner part. Visually check the drain hose [A] if the water or oil accumulates. If any wate ...

Air Cleaner Housing Installation

For ZX1000JD/KD, be sure to install the pad [A]. Install the clamp bolt heads [A] inside as shown in the figure. Install the air cleaner housing on the throttle body assy. Push in ...

Other materials:

Stem, Stem Bearing Installation
Replace the bearing outer races with new ones. Drive them into the head pipe at the same time. Special Tools - Head Pipe Outer Race Press Shaft [A]: 57001-1075 Head Pipe Outer Race Driver, 55 [B]: 57001 -1446 or Bearing Driver Set: 57001-1129 Apply grease to the outer races. ...

DFI Power Source
ECU Fuse Removal Refer to the 30 A Main/15 A ECU Fuse Removal in the Electrical System chapter. ECU Fuse Installation If a fuse fails during operation, inspect the DFI system to determine the cause, and then replace it with a new fuse of proper amperage. Refer to the Fuse Installation in ...

Key Registration
Case 1: When the ignition key has been lost or additional spare ignition key is required. Prepare a new spare ignition key. Cut the key in accordance with the shape of the current ignition key. Remove the rear seat (see Rear Seat Removal in the Frame chapter). Remove the immobilizer/K ...