Kawasaki Ninja Service Manual: Air Cleaner Housing Removal

Kawasaki Ninja Service Manual / Fuel System (DFI) / Air Cleaner / Air Cleaner Housing Removal

Remove the fuel tank (see Fuel Tank Removal).
Disconnect the secondary fuel hose [A] from the delivery pipe of the nozzle assy [B] (see Fuel Hose Replacement in the Periodic Maintenance chapter).
Disconnect the secondary fuel injector connectors [C].
Free the lead from the grooves [D].

Air Cleaner Housing Removal

Remove the bolts [A].
For ZX1000JD/KD, remove the ESD ECU from the air cleaner housing.

Air Cleaner Housing Removal

Remove: Clamp [A] Connector [B] Screws [C] Upper Air Cleaner Housing [D] Bolt [E]

Air Cleaner Housing Removal

Remove: ECU (see ECU Removal) Air Cleaner Element (see Air Cleaner Element Replacement in the Periodic Maintenance chapter)
Disconnect: Air Cleaner Drain Hose [A] Breather Hose [B]

Air Cleaner Housing Removal

Loosen the air cleaner housing clamp bolts [A].
Disconnect the hose [B].

Air Cleaner Housing Removal

Separate the air switching valve hose [A] from the lower air cleaner housing [B].

Air Cleaner Housing Removal

Air Cleaner Oil Draining

A drain hose is connected to the bottom of the air cleaner to drain water or oil accumulated in the cleaner part. Visually check the drain hose [A] if the water or oil accumulates. If any wate ...

Air Cleaner Housing Installation

For ZX1000JD/KD, be sure to install the pad [A]. Install the clamp bolt heads [A] inside as shown in the figure. Install the air cleaner housing on the throttle body assy. Push in ...

Other materials:

Sport-kawasaki traction control (s-ktrc)
S-KTRC is an intelligent system that calculates the slip level of the rear wheel (wheelspin) and is suitable for sports riding conditions. S-KTRC is designed to function on public roads. Acceleration may be delayed under certain circumstances depending on road conditions. S-KTRC cannot resp ...

CAN Communication (Transmission)/CAN Bus OFF Monitor Inspection (Service Code b 57) CAN Communication (Reception) Monitor Inspection (Service Code b 58)
Remove: Seat (see Seat Removal in the Frame chapter) Immobilizer (Equipped Models)/Kawasaki Diagnostic System Connector Cap [A] Measure the CAN communication line resistance. Immobilizer (Equipped Models)/Kawasaki Diagnostic System Connector [A] GY/BL Terminal [B] LB Ter ...

Special Tools and Sealant
Oil Pressure Gauge, 10 kgf/cm²: 57001-164 Oil Pressure Gauge Adapter, PT3/8: 57001-1233 Outside Circlip Pliers: 57001-144 Liquid Gasket, TB1211: 56019-120 ...