Kawasaki Ninja Service Manual: Air Cleaner Housing Removal

Kawasaki Ninja Service Manual / Fuel System (DFI) / Air Cleaner / Air Cleaner Housing Removal

Remove the fuel tank (see Fuel Tank Removal).
Disconnect the secondary fuel hose [A] from the delivery pipe of the nozzle assy [B] (see Fuel Hose Replacement in the Periodic Maintenance chapter).
Disconnect the secondary fuel injector connectors [C].
Free the lead from the grooves [D].

Air Cleaner Housing Removal

Remove the bolts [A].
For ZX1000JD/KD, remove the ESD ECU from the air cleaner housing.

Air Cleaner Housing Removal

Remove: Clamp [A] Connector [B] Screws [C] Upper Air Cleaner Housing [D] Bolt [E]

Air Cleaner Housing Removal

Remove: ECU (see ECU Removal) Air Cleaner Element (see Air Cleaner Element Replacement in the Periodic Maintenance chapter)
Disconnect: Air Cleaner Drain Hose [A] Breather Hose [B]

Air Cleaner Housing Removal

Loosen the air cleaner housing clamp bolts [A].
Disconnect the hose [B].

Air Cleaner Housing Removal

Separate the air switching valve hose [A] from the lower air cleaner housing [B].

Air Cleaner Housing Removal

Air Cleaner Oil Draining

A drain hose is connected to the bottom of the air cleaner to drain water or oil accumulated in the cleaner part. Visually check the drain hose [A] if the water or oil accumulates. If any wate ...

Air Cleaner Housing Installation

For ZX1000JD/KD, be sure to install the pad [A]. Install the clamp bolt heads [A] inside as shown in the figure. Install the air cleaner housing on the throttle body assy. Push in ...

Other materials:

Rebound Damping Force Adjustment
The rebound damping force adjuster is located at the upper end of the rear shock absorber. A. Rebound Damping Force Adjuster B. To increase damping force C. To decrease damping force Using a screwdriver turn the rebound damping force adjuster clockwise to increase rebound damping or ...

External Shift Mechanism Inspection
Examine the shift shaft [A] for any damage. If the shaft is bent, straighten or replace it. If the serration [B] are damaged, replace the shaft. If the spring [C] is damaged in any way, replace it. If the shift mechanism arm [D] is damaged in any way, replace the shaft. Check the s ...

Brake Hose and Pipe Damage and Installation Condition Inspection
Inspect the brake hoses, pipes and fittings for deterioration, cracks and signs of leakage. The high pressure inside the brake line can cause fluid to leak [A] or the hose to burst if the line is not properly maintained. Bend and twist the rubber hose while examining it. Replace the ...