Kawasaki Ninja Service Manual: Air Intake Solenoid Valve Installation (Other than US, CA and CAL Models)

Kawasaki Ninja Service Manual / Fuel System (DFI) / Air Line / Air Intake Solenoid Valve Installation (Other than US, CA and CAL Models)

Run the lead and hoses correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter).
Tighten: Torque - Air Intake Solenoid Valve Nut: 7.0 N·m (0.71 kgf·m, 62 in·lb)

Air Intake Solenoid Valve Unit Test (Other than US, CA and CAL Models)

Refer to the Air Intake Solenoid Valve Unit Test in the Electrical System chapter.

Air Intake Solenoid Valve Removal (Other than US, CA and CAL Models)

Remove: Upper Fairing Assembly (see Upper Fairing Assembly Removal in the Frame chapter) Connector [A] (Disconnect) Hoses [B] (Disconnect) Nut [C] Air Intake Solenoid Valve [D] ...

Vacuum Chamber Removal (Other than US, CA and CAL Models)

Remove: Upper Fairing Assembly (see Upper Fairing Assembly Removal in the Frame chapter) Bolt [A] Hoses [B] (Disconnect) Vacuum Chamber [C] ...

Other materials:

Release Shaft Installation
Apply grease to the oil seal lips on the upper ridge of the clutch cover. Apply engine oil to the needle bearings in the hole of the clutch cover. Applymolybdenum disulfide grease to the pusher-holding portion [A] on the release shaft. Install the washer [B] and spring [C]. ...

Connecting Rod Big End Side Clearance Inspection
Measure connecting rod big end side clearance. Insert a thickness gauge [A] between the big end and either crank web to determine clearance. Connecting Rod Big End Side Clearance Standard: 0.13 0.38 mm (0.0051 0.0150 in.) Service Limit: 0.58 mm (0.023 in.) If the clearance exceeds ...

Clutch
Due to friction plate wear and clutch cable stretch over a long period of use, the clutch operation should be checked each day before riding the motorcycle, and must be adjusted in accordance with the Periodic Maintenance Chart. Inspection Check that the clutch lever operates properly an ...