Air Intake Solenoid Valve Removal/Installation
Air Intake Solenoid Valve Inspection

If the air intake solenoid valve [A] is normal, check the wiring for continuity (see Air Intake Solenoid Valve Circuit).
If the wiring is good, check the ECU for its ground and power supply (see ECU Power Supply Inspection in the Fuel System (DFI) chapter).
If the ground and power supply are good, replace the ECU (see ECU Removal/Installation in the Fuel System (DFI) chapter).
Air Intake Solenoid Valve Inspection

1. ECU
2. Air Intake Solenoid Valve
3. Ignition Switch
4. Joint Connector F
5. Joint Connector A
6. Fuse Box 1
7. Ignition Fuse 15 A
8. Relay Box
9. ECU Main Relay
10. Frame Ground 1
11. Frame Ground 3
12. Starter Relay
13. ECU Fuse 15 A
14. Main Fuse 30 A
15. Battery
16. Engine Ground
Idle Speed Control Valve Actuator Input Voltage Inspection
ESD (Electronic Steering Damper) ECU Communication Error (Service Code 3C,
ZX1000JD/KD)Keys
This motorcycle has a combination
key, which is used for the ignition
switch, steering lock, seat lock, and
fuel tank cap.
Included with the key is a key number,
which may be stamped on a separate
plate. Record the key number in
the space provided and store the number
in a safe place. If y ...
Alternator Rotor Removal
Remove the alternator cover (see Alternator Cover Removal).
Clean off the oil from the outer circumference of the rotor.
Hold the alternator rotor steady with the rotor holder [A]
and suitable washer or plate [B].
Special Tools - Grip [C]: 57001-1591
Rotor Holder: 57001-1666
Flywheel P ...
Camshaft Installation
NOTE
The exhaust camshaft has a 1001 EX mark [A] and the
intake camshaft has a 3154 IN mark [B]. Be careful not
to mix up these shafts.
Install the camshaft sprockets as shown in the figure.
#4 Cam Positions [A]
Intake Camshaft Sprocket [B]
Exhaust Camshaft Sprocket [C]
The int ...