Kawasaki Ninja Service Manual: Balance Weight Installation

Kawasaki Ninja Service Manual / Wheels/Tires / Wheels (Rims) / Balance Weight Installation

Check if the weight portion has any play on the blade [A] and clip [B].

If it does, discard it.

WARNING

Unbalanced wheels can create an unsafe riding condition. If the balance weight has any play on the rib of the rim, the blade and/or clip have been stretched. Replace the loose balance weight. Do not reuse used balance weight.

Balance Weight Installation

Balance Weight

NOTE

Balance weights are available from Kawasaki dealers in 10, 20 and 30 grams (0.35, 0.71 and 1.06 oz.) sizes.

An imbalance of less than 10 grams (0.35 oz.) will not usually affect running stability.
Do not use four or more balance weight (more than 90 gram, 3.2 oz.). If the wheel requires an excess balance weight, disassemble the wheel to find the cause.

Slip the balance weight [A] onto the rib [B] by pushing or lightly hammering [C] the clip [D].

Left Side [E] Right Side [F]

Balance Weight Installation

Be sure to install the balance weight.

Balance Weight Installation

Check that the blade [A] and clip [B] are fully seated on the rim [C] and that the clip is hooked over the rib [D].

Left Side [E] Right Side [F]

Balance Weight Removal

Insert a regular tip screwdrivers [A] [B] between the rib [C] and weight [D] as shown in the figure. Pry the balance weight with two screwdrivers and remove the balance weight. Discard the ...

Tires

Air Pressure Inspection/Adjustment Refer to the Air Pressure Inspection in the Periodic Maintenance chapter. Tire Inspection Refer to the Wheel/Tire Damage Inspection in the Periodic Maintenance ...

Other materials:

Spark Plug Condition Inspection
Remove the spark plugs (see Spark Plug Replacement in the Periodic Maintenance chapter). Visually inspect the spark plugs. If the spark plug center electrode [A] and/or side electrode [B] are corroded or damaged, or if the insulator [C] is cracked, replace the plug. If the spark plug is ...

Special Tools and Sealant
Compression Gauge, 20 kgf/cm²: 57001-221 Valve Spring Compressor Assembly: 57001-241 Valve Spring Compressor Adapter, 25: 57001-1019 Valve Seat Cutter, 45° - 27.5: 57001-1114 Valve Seat Cutter, 45° - 32: 57001-1115 Valve Seat Cutter, 32° - 28: 57001-1119 Valve Seat Cutter ...

Front Fork Installation (Each Fork Leg)
Install the fork so that the top plug end [A] as shown in the figure. 11 mm (0.43 in.) [B] Steering Stem Head [C] Tighten: Torque - Front Fork Clamp Bolts (Lower): 23 N·m (2.3 kgf·m, 17 ft·lb) NOTE Tighten the two lower front fork clamp bolts alternately two times to ensur ...