Kawasaki Ninja Service Manual: Clutch Removal

Kawasaki Ninja Service Manual / Clutch / Clutch / Clutch Removal

Clutch Removal


Clutch Removal


Clutch Removal


Use the clutch holder with sharpened hook nose by grinding.

Special Tool - Clutch Holder: 57001-1243

Grind the hook nose by 0.5 mm (0.02 in.) as shown in the figure.

Clutch Removal


Clutch Removal


If the oil pump drive gear is to be disassembled, loosen the oil pump drive gear bolt [A] (Left-hand Threads).

Clutch Removal


Clutch Removal


Clutch
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Clutch Installation
Apply engine oil to the needle bearing [A] and the sleeve [B]. Install: Needle Bearing Sleeve Install the clutch housing [A]. Fit the holes [B] and projections [C]. Engage the ...

Other materials:

Axle Inspection
Remove the front and rear axles (see Front/Rear Wheel Removal). Visually inspect the front and rear axle for damages. If the axle is damaged or bent, replace it. Place the axle in V blocks that are 100 mm (3.94 in.) [A] apart, and set a dial gauge [B] on the axle at a point halfway ...

Seat Cover Removal
Remove: Rear Seat (see Rear Seat Removal) Remove the bolts [A]. Remove the upper seat cover backward [B] to clear the hook portions. Remove: Front Seat (see Front Seat Removal) Quick Rivets [A] Bolts [B] Seat Covers [C] ...

Rear Caliper Removal
Remove: Bolt [A] Rear Wheel Rotation Sensor [B] Loosen the banjo bolt [C] at the brake hose lower end, and tighten it loosely. Loosen the caliper holder pin [D]. Remove the rear wheel (see Rear Wheel Removal in the Wheels/Tires chapter). Unscrew the banjo bolt and remove t ...