Kawasaki Ninja

Kawasaki Ninja Service Manual: Clutch Removal

Kawasaki Ninja Service Manual / Clutch / Clutch / Clutch Removal

Clutch Removal


Clutch Removal


Clutch Removal


Use the clutch holder with sharpened hook nose by grinding.

Special Tool - Clutch Holder: 57001-1243

Grind the hook nose by 0.5 mm (0.02 in.) as shown in the figure.

Clutch Removal


Clutch Removal


If the oil pump drive gear is to be disassembled, loosen the oil pump drive gear bolt [A] (Left-hand Threads).

Clutch Removal


Clutch Removal


Clutch
...

Clutch Installation
Apply engine oil to the needle bearing [A] and the sleeve [B]. Install: Needle Bearing Sleeve Install the clutch housing [A]. Fit the holes [B] and projections [C]. Engage the ...

Other materials:

Connecting Rod Big End Side Clearance Inspection
Measure connecting rod big end side clearance. Insert a thickness gauge [A] between the big end and either crank web to determine clearance. Connecting Rod Big End Side Clearance Standard: 0.13 0.38 mm (0.0051 0.0150 in.) Service Limit: 0.58 mm (0.023 in.) If the clearance exceeds ...

Engine Stop Switch
A. Engine Stop Switch B. START/STOP Switch (for Stop Watch) C. Starter Button In addition to the ignition switch, the engine stop switch must be in the position for the motorcycle to operate. The engine stop switch is for emergency use. If required, move the switch to the  positio ...

Instrument display brightness control
The brightness of the tachometer LED segments and illumination of the multifunction meter are controlled automatically depending on the ambient brightness. A. Tachometer B. Ambient Brightness Sensor C. Multifunction Meter NOTE Be careful not to cover the ambient brightness sensor on th ...