Kawasaki Ninja Service Manual: Clutch Removal

Kawasaki Ninja Service Manual / Clutch / Clutch / Clutch Removal

Clutch Removal


Clutch Removal


Clutch Removal


Use the clutch holder with sharpened hook nose by grinding.

Special Tool - Clutch Holder: 57001-1243

Grind the hook nose by 0.5 mm (0.02 in.) as shown in the figure.

Clutch Removal


Clutch Removal


If the oil pump drive gear is to be disassembled, loosen the oil pump drive gear bolt [A] (Left-hand Threads).

Clutch Removal


Clutch Removal


Clutch
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Clutch Installation
Apply engine oil to the needle bearing [A] and the sleeve [B]. Install: Needle Bearing Sleeve Install the clutch housing [A]. Fit the holes [B] and projections [C]. Engage the ...

Other materials:

Fuel Injector Output Voltage Inspection
NOTE Be sure the battery is fully charged. Turn the ignition switch to OFF. Remove the ECU (see ECU Removal). Do not disconnect the ECU connector Connect a digital meter [A] to the connector (gray) [B] with the needle adapter set. Special Tool - Needle Adapter Set: 57001-1457 ...

Air Intake Solenoid Valve Unit Test
Remove the air intake solenoid valve (see Air Intake Solenoid Valve Removal in the Fuel System (DFI) chapter). Set the hand tester [A] to the × 1 Ω range and connect it to the air intake solenoid valve terminals as shown in the figure. Special Tool - Hand Tester: 57001-1394 ...

Throttle Body Assy Installation
Apply a thin coat of grease to the throttle cable lower ends. Fit the accelerator cable end [A] and the decelerator cable end [B] into the throttle pulley. Install the clamp [C] securely. Install the throttle body assy holder clamp bolt heads [A] outside as shown in the figure. ...