Kawasaki Ninja Service Manual: Gear Position Switch Removal

Kawasaki Ninja Service Manual / Electrical System / Switches and Sensors / Gear Position Switch Removal

Remove: Oil Pump (see Oil pump Removal in the Engine Lubrication System chapter) Engine Sprocket (see Engine Sprocket Removal in the Final Drive chapter) Fuel Tank (see Fuel Tank Removal in the Fuel System (DFI) chapter)
Disconnect the connector [A].

Gear Position Switch Removal

Remove: Screws [A] Gear Position Switch [B]

Gear Position Switch Removal

Remove the pins [A] and springs from the shift drum.

Gear Position Switch Removal

Oxygen Sensor Installation (Equipped Models)

NOTICE Never drop the oxygen sensor [A] especially on a hard surface. Such a shock to the unit can damage it. Do not touch the sensing part [B] to prevent oil contact. Oil contamination from hands ...

Gear Position Switch Installation

Securely place the springs [A] and pins [B] into the holes [C] of the shift drum. Apply grease to the new O-ring [D]. Install the gear position switch [E]. Apply a non-permanent locking age ...

Other materials:

Exploded View
CL: Apply cable lubricant. EO: Apply engine oil. G: Apply grease. HG: Apply high-temperature grease. L: Apply a non-permanent locking agent. M: Apply molybdenum disulfide grease. R: Replacement Parts S: Follow the specified tightening sequence. Specifications Special ...

Moving Off
Check that the side stand is up. Pull in the clutch lever. Shift into 1st gear. Open the throttle a little, and start to let out the clutch lever very slowly. As the clutch starts to engage, open the throttle a littlemore, giving the engine just enough fuel to keep it from stallin ...

Oxygen Sensor Installation (Equipped Models)
NOTICE Never drop the oxygen sensor [A] especially on a hard surface. Such a shock to the unit can damage it. Do not touch the sensing part [B] to prevent oil contact. Oil contamination from hands can reduce sensor performance. Tighten: Torque - Oxygen Sensor: 25 N·m (2.5 kgf·m, 18 ...