NOTE
Do not move the connecting rod and crankshaft during clearance measurement.
Remove the connecting rod big end again, measure each clearance between the bearing insert and crankpin [A] using plastigage (press gauge) [B].
NOTICE
After measurement, replace the connecting rod bolts and nuts.
Connecting Rod Big End Bearing Insert/Crankpin Clearance
Standard: 0.030 0.060 mm
(0.0012 0.0024 in.)
Service Limit: 0.10 mm (0.0039 in.)
If the clearance is within the standard, no bearing replacement is required.
If the clearance is between 0.061 mm (0.0024 in.) and the service limit (0.10 mm, 0.0039 in.), replace the bearing inserts [A] with inserts painted blue [B]. Check insert/ crankpin clearance with the plastigage. The clearance may exceed the standard slightly, but it must not be less than the minimum in order to avoid bearing seizure.
If the clearance exceeds the service limit, measure the diameter of the crankpins.
Crankpin Diameter
Standard: 34.484 34.500 mm
(1.3576 1.3583 in.)
Service Limit: 34.47 mm (1.3571 in.)
Crankpin Diameter Marks
None 34.484 34.492 mm (1.3576
1.3580 in.)
34.493
34.500 mm (1.3580
1.3583 in.)
: Crankpin Diameter Marks (“” or
No Mark)
NOTE
The mark already on the big end should almost coincide with the measurement.
Connecting Rod Big End Inside Diameter Marks
None 37.500 37.508 mm
(1.4764 1.4767 in.)
37.509
37.516 mm (1.4767
1.4770 in.)
Big End Cap [A] Connecting Rod [B] Weight Mark, Alphabet [C] Diameter Mark [D] (“” or No Mark)
Size Color [B]
What Am I Responsible For?
You are responsible for maintaining your vehicle according to the maintenance
schedule shown in this owner’s manual.
You are responsible for notifying your dealer immediately if there is a problem,
and you, as the owner, will need to authorize the dealer to inspect the unit.
You will be re ...
ABS and KIBS Indicator Lights (LED) Inspection
In this model, the ABS indicator light (LED) [A] and KIBS
indicator light (LED) [B] go on or blink by the data sent
from the KIBS hydraulic unit.
Refer to the Meter Unit Inspection in the Electrical System
chapter.
ABS and KIBS Indicator Lights (LED) Function
*: The mode of “Low ...
Wheels
Tubeless tires are installed on the
wheels of this motorcycle. The indications
of “TUBELESS” on the tire side
wall and the rim show that the tire and
rim are specially designed for tubeless
use.
A. “TUBELESS” Mark
A. “TUBELESS” Mark
The tire and rim form a leakproof unit
by ...