If the clearance exceeds the service limit, replace the thrust washers as a set and check the width of the crankshaft #3 main journal.
Crankshaft Side Clearance
Standard: 0.05 
0.25 mm
(0.0020 
0.0098 in.)
Service Limit: 0.45 mm (0.0177 in.)
If the measurement exceeds the standard, replace the crankshaft.
Crankshaft #3 Main Journal Width
Standard: 23.49 
23.54 mm (0.9248
0.9268 in.)
Connecting Rod Big End
Bearing Insert/Crankpin Wear Inspection
Crankshaft Runout InspectionStarter Relay Inspection
Remove the front seat (see Front Seat Removal in the
Frame chapter).
Remove the battery negative (–) cable from the battery
negative (–) terminal (see Battery Removal).
Take the starter relay [A] off the rear fender.
Remove the cover [B].
Remove:
Starter Motor Cable [A] ...
Clutch Lever Installation
Install the clutch lever so that the mating surface [A] of the
clutch lever clamp is aligned with the punch mark [B] of
the handlebar.
Tighten the upper clamp bolt first, and then the lower
clamp bolt.
Torque - Clutch Lever Clamp Bolts: 7.8 N·m (0.80 kgf·m, 69
in·lb)
There will be ...
External Shift Mechanism Installation
Install the gear positioning lever [A] as shown in the figure.
Install:
Spring [B]
Washer [C]
Tighten:
Torque - Gear Positioning Lever Bolt [D]: 12 N·m (1.2 kgf·m,
106 in·lb)
Assemble:
Ratchet [A]
Pawls [B]
Pins [C]
Springs [D]
Install the shift ratchet ...