Insert a thickness gauge [A] between the big end and either crank web to determine clearance.
Connecting Rod Big End Side Clearance
Standard: 0.13 
0.38 mm
(0.0051 
0.0150 in.)
Service Limit: 0.58 mm (0.023 in.)
If the clearance exceeds the service limit, replace the connecting rod with new one and then check clearance again.
If the clearance is too large after connecting rod replacement, the crankshaft also must be replaced.
Connecting Rod Twist Inspection
Connecting Rod Big End
Bearing Insert/Crankpin Wear InspectionRear Shock Absorber Removal
Remove:
Lower Fairings (see Lower Fairing Removal in the Frame
chapter)
Fuel Tank (see Fuel Tank Removal in the Fuel System
chapter)
Bolts [A] (Both Sides)
Foot Guard [B] (Both Sides)
Squeeze the brake lever slowly and hold it with a band
[A].
WARNINGBe sure to h ...
ZX1000JB/KB Models
1. Run the fuse box 2 lead in front of the rib for the fuse box 2.
2. Seat Lock Cable
3. Hook the licence plate light lead and the left turn signal light lead on
the projection of the tool
kit case.
4. Rib for Fuse Box 2
5. Run the starter relay lead in back of the rib for the fuse box 2 ...
Thermostat Inspection
Remove the thermostat (see Thermostat Removal).
Inspect the thermostat valve [A] at room temperature.
If the valve is open, replace the thermostat with a new
one.
To check valve opening temperature, suspend the thermostat
[A] in a container of water and raise the temperature
of ...