Insert a thickness gauge [A] between the big end and either crank web to determine clearance.
Connecting Rod Big End Side Clearance
Standard: 0.13
0.38 mm
(0.0051
0.0150 in.)
Service Limit: 0.58 mm (0.023 in.)

If the clearance exceeds the service limit, replace the connecting rod with new one and then check clearance again.
If the clearance is too large after connecting rod replacement, the crankshaft also must be replaced.
Connecting Rod Twist Inspection
Connecting Rod Big End
Bearing Insert/Crankpin Wear InspectionExploded View
14. Thermostat
15. Frame No. JKAZXT00JJA003074
or JKAZXCJ1
BA003074
G: Apply grease.
HG: Apply high-temperature grease.
L: Apply a non-permanent locking agent.
R: Replacement Parts
S: Follow the specified tightening sequence.
W: Apply water.
1. US, CA and CAL Models
2. Fra ...
Moving Off
Check that the side stand is up.
Pull in the clutch lever.
Shift into 1st gear.
Open the throttle a little, and start to
let out the clutch lever very slowly.
As the clutch starts to engage, open
the throttle a littlemore, giving the engine
just enough fuel to keep it from
stallin ...
High Speed Compression Damping Adjustment
Turn the high speed compression
damping force adjuster clockwise to
increase damping force or counterclockwise
to decrease it.
NOTICE
Do not turn the compression
damping force adjuster beyond
the fully seated position or the
adjusting mechanism may be
damaged.
A. Compression Da ...