If whitish cotton-like wafts are observed, aluminum parts in the cooling system are corroded. If the coolant is brown, iron or steel parts are rusting. In either case, flush the cooling system.
If the coolant gives off an abnormal smell, check for a cooling system leak. It may be caused by exhaust gas leaking into the cooling system.
Coolant Level Inspection
Refer to the Coolant Level Inspection in the PeriodicMaintenance chapter.
Coolant Draining
Refer to the Coolant Change in the Periodic Maintenance chapter.
Coolant Filling
Refer to the Coolant Change in the Periodic Maintenance chapter.
Coolant
Pressure TestingPiston Removal
Remove:
Crankshaft (see Crankshaft Removal)
Remove the piston together with the connecting rod to the
cylinder head side.
NOTICE
Discard the connecting rod bolts and nuts. To prevent
damage to the crankpin surfaces, do not allow
the connecting rod bolts to bump against the
crankpins. ...
Radiator Fan System
Fan Motor Inspection
Remove the air cleaner housing (see Air Cleaner Housing
Removal in the Fuel System (DFI) chapter).
Disconnect the connector [A].
Using an auxiliary leads, supply battery power to the fan
motor.
If the fan does not rotate, the fan motor is defective and
must be re ...
Steering Damper Removal
ZX1000JC/KC
Remove:
Steering Damper Mounting Bolts (TORX Bolts) [A]
Washer [B]
Washer and Collar [C]
Steering Damper [D]
ZX1000JD/KD
Remove:
Clamp [A]
Connector [B] (Disconnect)
Steering Damper Mounting Bolts (TORX Bolts) [C]
Washer [D]
Washer and Collar [E]
Elect ...