If the thickness of a shift fork ear is less than the service limit, the shift fork must be replaced.
Shift Fork Ear Thickness
Standard: 5.7 
6.0 mm (0.224
0.236 in.)
Service Limit: 5.6 mm (0.220 in.)
If the gear groove is worn over the service limit, the gear must be replaced.
Gear Groove Width
Standard: 6.05 
6.15 mm (0.238
0.242 in.)
Service Limit: 6.25 mm (0.246 in.)
Shift Fork Bending Inspection
Shift Fork Guide Pin/Drum Groove Wear InspectionFront Seat Installation
Installation is the reverse of removal. Note the following.
Check that the dampers [A] are in place on the front seat.
Install the collars [B] as shown in the figure.
Place the seat hooks [A] under the fuel tank bracket [B].
...
Thermostat Inspection
Remove the thermostat (see Thermostat Removal).
Inspect the thermostat valve [A] at room temperature.
If the valve is open, replace the thermostat with a new
one.
To check valve opening temperature, suspend the thermostat
[A] in a container of water and raise the temperature
of ...
Coolant Level Inspection
NOTE
Check the level when the engine is cold (room or ambient
temperature).
Check the coolant level in the reserve tank [A] with the
motorcycle held perpendicular (Do not use the sidestand).
If the coolant level is lower than the “L” level line [B], remove
the upper fairing assembly (s ...