If the thickness of a shift fork ear is less than the service limit, the shift fork must be replaced.
Shift Fork Ear Thickness
Standard: 5.7
6.0 mm (0.224
0.236 in.)
Service Limit: 5.6 mm (0.220 in.)
If the gear groove is worn over the service limit, the gear must be replaced.

Gear Groove Width
Standard: 6.05
6.15 mm (0.238
0.242 in.)
Service Limit: 6.25 mm (0.246 in.)
Shift Fork Bending Inspection
Shift Fork Guide Pin/Drum Groove Wear InspectionStick Coil Input Voltage Inspection
NOTE
Be sure the battery is fully charged.
Turn the ignition switch to OFF.
Remove the ECU (see ECU Removal in the Fuel System
(DFI) chapter).
Do not disconnect the ECU connectors.
Connect a digital meter [A] to the connector [B] with the
needle adapter set.
Special Tool - N ...
Transmission Shaft Assembly
Apply molybdenum disulfide oil solution to the sliding surfaces
of the gears and shafts.
Install the gears and the gear bushings [A] with their holes
[B] aligned.
Replace any circlips removed with new ones.
Install the circlips [A] so that the opening [B] of it is aligned
with ...
Idle Speed Control Valve Actuator Installation
Replace the O-ring [A] with a new one.
Apply engine oil to the new O-ring.
Install the idle speed control valve [A] as shown in the
figure.
10° [B]
Tighten:
Torque - Idle Speed Control Valve Actuator Retainer
Screws: 2.06 N·m (0.21 kgf·m, 18 in·lb)
Install th ...