If the thickness of a shift fork ear is less than the service limit, the shift fork must be replaced.
Shift Fork Ear Thickness
Standard: 5.7 6.0 mm (0.224
0.236 in.)
Service Limit: 5.6 mm (0.220 in.)
If the gear groove is worn over the service limit, the gear must be replaced.
Gear Groove Width
Standard: 6.05 6.15 mm (0.238
0.242 in.)
Service Limit: 6.25 mm (0.246 in.)
Starter Motor Installation
NOTICE
Do not tap the starter motor shaft or body. Tapping
the shaft or body could damage the motor.
Clean the starter motor legs [A] and crankcase where the
starter motor is ground.
Replace the O-ring [A] with a new one.
Apply grease to the new O-ring.
Tighten:
Torque - Starter ...
Intake Air Pressure Sensor #2 Installation
NOTE
The intake air pressure sensor #2 is the same part as
the intake air pressure sensor #1.
Installation is basically the reverse of removal.
Position the intake air pressure sensor #2 [A] between the
projections [B] on the rubber damper.
Install the rubber damper [A] on the brac ...
Clutch Removal
Remove:
Clutch Cover (see Clutch Cover Removal)
Clutch Spring Bolts [A]
Clutch Springs (with Clutch Spring Holders)
Clutch Spring Plate [B]
Pusher [C]
Remove:
Friction Plates (10) [A]
Steel Plates (9) [B]
Spring [C]
Spring Seat [D]
Hold the sub clutch hub [A] ...