
If any of the cylinder inside diameter measurements exceeds the service limit, replace the crankcase.
10 mm (0.39 in.) [A] 60 mm (2.36 in.) [B]
Cylinder (Upper Crankcase) Inside Diameter
Standard: 75.994
76.006 mm
(2.9919
2.9924 in.)
Service Limit: 76.09 mm (2.996 in.)

Piston Installation
Piston Wear InspectionOil Cooler Removal
Remove:
Coolant (Drain, see Coolant Change in the Periodic
Maintenance chapter)
Engine Oil (Drain, see Engine Oil Change in the Periodic
Maintenance chapter)
Lower Fairings (see Lower Fairing Removal in the Frame
chapter)
Water Hose Ends [A] (Disconnect)
Remove:
Oil Cool ...
Piston Ring Groove Width Inspection
Measure the piston ring groove width.
Use a vernier caliper at several points around the piston.
Piston Ring Groove Width
Standard:
Top [A] 0.82 0.84 mm (0.0323
0.0331 in.)
Second [B] 0.82 0.84 mm
(0.0323 0.0331 in.)
Service Limit:
0.92 mm (0.036 in.)
Second 0.92 mm (0.036 in.)
...
Meter Unit Circuit (ZX1000K Model)
1. Ignition Switch
2. Joint Connector F
3. Stop Watch Button
4. Oil Pressure Switch
5. Crankshaft Sensor
6. Water Temperature Sensor
7. Gear Position Switch
8. Intake Air Temperature Sensor
9. ESD ECU (ZX1000JD/KD)
10. ECU
11. Rear Wheel Rotation Sensor
12. Frame Ground 1
13. Engine ...