If any of the cylinder inside diameter measurements exceeds the service limit, replace the crankcase.
10 mm (0.39 in.) [A] 60 mm (2.36 in.) [B]
Cylinder (Upper Crankcase) Inside Diameter
Standard: 75.994 76.006 mm
(2.9919 2.9924 in.)
Service Limit: 76.09 mm (2.996 in.)
Starter Relay Inspection
Remove the front seat (see Front Seat Removal in the
Frame chapter).
Remove the battery negative (–) cable from the battery
negative (–) terminal (see Battery Removal).
Take the starter relay [A] off the rear fender.
Remove the cover [B].
Remove:
Starter Motor Cable [A] ...
Kawasaki Clean Air System
The Kawasaki Clean Air System
(KCA) is a secondary air suction system
that helps the exhaust gases to
burn more completely. When the spent
fuel charge is released into the exhaust
system, it is still hot enough to
burn. The KCA System allows extra
air into the exhaust system so that the
spen ...
Radiator Fan System
Fan Motor Inspection
Remove the air cleaner housing (see Air Cleaner Housing
Removal in the Fuel System (DFI) chapter).
Disconnect the connector [A].
Using an auxiliary leads, supply battery power to the fan
motor.
If the fan does not rotate, the fan motor is defective and
must be re ...