
If any of the cylinder inside diameter measurements exceeds the service limit, replace the crankcase.
10 mm (0.39 in.) [A] 60 mm (2.36 in.) [B]
Cylinder (Upper Crankcase) Inside Diameter
Standard: 75.994
76.006 mm
(2.9919
2.9924 in.)
Service Limit: 76.09 mm (2.996 in.)

Piston Installation
Piston Wear InspectionWater Temperature Sensor Inspection
Remove the water temperature sensor (see Water Temperature
Sensor Removal/Installation in the Fuel System
(DFI) chapter).
Suspend the sensor [A] in a container of coolant so that
the temperature-sensing projection [C] is submerged.
Suspend an accurate thermometer [B] with temperature
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Turn Signal Switch
When the turn signal switch is
pushed to the left ( ) or right
( ), the corresponding turn signals
blink on and off.
To stop blinking, push the switch in.
Horn Button
When the horn button is pushed, the
horn sounds
LAP/Passing Button
When the LAP/passing button is
pushed, the headlight hi ...
Hub Bearing Installation
Before installing the hub bearings, blow any dirt or foreign
particles out of the hub with compressed air to prevent
contamination of the bearings.
Replace the bearings with new ones.
Install the bearings by using the bearing driver set which
does not contact the bearing inner race.
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