
If any of the cylinder inside diameter measurements exceeds the service limit, replace the crankcase.
10 mm (0.39 in.) [A] 60 mm (2.36 in.) [B]
Cylinder (Upper Crankcase) Inside Diameter
Standard: 75.994
76.006 mm
(2.9919
2.9924 in.)
Service Limit: 76.09 mm (2.996 in.)

Piston Installation
Piston Wear InspectionFor Primary Fuel Injectors
Remove the air cleaner housing (see Air Cleaner Housing
Removal).
Disconnect the injector connector and connect the harness
adapter [A] between these connectors as shown in
the figure.
Main Harness [B]
Primary Fuel Injector #1 [C]
Special Tool - Measuring Adapter: 57001-1700
...
Crankshaft Side Clearance Inspection
Insert a thickness gauge [A] between the thrust washer
[B] on the crankcase and the crank web [C] at the #3 main
journal to determine clearance.
If the clearance exceeds the service limit, replace the
thrust washers as a set and check the width of the crankshaft
#3 main journal.
Cra ...
Idle Speed
The idle speed inspection should be
performed in accordance with the Periodic
Maintenance Chart.
This motorcycle is equipped with the
Idle Speed Control valve. If the idle
speed is disturbed, inspection of the
idle speed control should be done by
an authorized Kawasaki dealer.
NOTE
While ...