
If any of the cylinder inside diameter measurements exceeds the service limit, replace the crankcase.
10 mm (0.39 in.) [A] 60 mm (2.36 in.) [B]
Cylinder (Upper Crankcase) Inside Diameter
Standard: 75.994
76.006 mm
(2.9919
2.9924 in.)
Service Limit: 76.09 mm (2.996 in.)

Piston Installation
Piston Wear InspectionSpring Plate Free Play Adjustment
NOTE
The free play adjustment is performed by replacing the
steel plate(s).
Measure the clutch spring plate free play (see Clutch
Spring Plate Free Play Measurement), and then replace
the steel plate(s) which brings the free play within the
usable range.
Spring Plate Free Play
Usable ...
Exploded View
25. “1T” marked side faces up.
26. “T2” marked side faces up.
27. Hollow mark faces exhaust side.
G: Apply grease.
L: Apply a non-permanent locking agent.
LG: Apply liquid gasket.
M: Apply molybdenum disulfide grease.
MO: Apply molybdenum disulfide oil solution.
...
Master Cylinder Rubber Parts Replacement
Front Master Cylinder Disassembly
Remove the front master cylinder (see Front Master Cylinder
Removal in the Brakes chapter).
Remove the seal cover [A], circlip [B], connector [C] and
O-ring [D].
Special Tool - Inside Circlip Pliers: 57001-143
Unscrew the locknut [E] and pivot bolt ...