Kawasaki Ninja Service Manual: Dust Seal Inspection

Inner Tube Inspection

Visually inspect the inner tube [A]. If there is any damage, replace the inner tube. Since damage to the inner tube damages the oil seal, replace the oil seal whenever the inner tube is replac ...

Spring Tension Inspection

Since a spring becomes shorter as it weakens, check its free length [A] to determine its condition. If the spring of either fork leg is shorter than the service limit, it must be replaced. If ...

Other materials:

Clutch Removal
Remove: Clutch Cover (see Clutch Cover Removal) Clutch Spring Bolts [A] Clutch Springs (with Clutch Spring Holders) Clutch Spring Plate [B] Pusher [C] Remove: Friction Plates (10) [A] Steel Plates (9) [B] Spring [C] Spring Seat [D] Hold the sub clutch hub [A] ...

Radiator and Radiator Fan Installation
If the radiator bracket [A] was removed, install it. Install the radiator fan to the radiator Tighten the radiator fan mounting bolts. When installing the pad [B], install it so that the upper end of the pad aligns with the corner top [C]. When install the pad [D], install it so that the ...

Spring Preload Adjustment
To adjust the spring preload, turn the spring preload adjuster [A]. The standard adjuster setting is the 6 turns in from the fully counterclockwise position. WARNINGIf both adjusters are not adjusted equally, handling may be impaired and a hazardous condition may result. B ...