If the connector is clogged with mud or dust, blow it off with compressed air.
If the terminals of the main harness connectors are damaged, replace the main harness.
If the terminals of the ECU connectors are damaged, replace the ECU.
Gray Connector [A]
Special Tool - Hand Tester: 57001-1394
ECU Grounding Inspection
Connections:
(I) BK/Y leads (ECU terminal 40, 73 or 74) ←→ Battery (–) Terminal
(II) Engine Ground ←→ Battery (–) Terminal
Criteria: Both: 0 Ω
If no continuity, check the connectors, the engine ground lead, or main harness, and repair or replace them if necessary.
If the wiring is good, check the power source voltage of the ECU.
NOTE
Be sure the battery is fully charged.
Special Tool - Needle Adapter Set: 57001-1457
ECU Power Supply Inspection Connections:
(I) Digital Meter (+) → Terminal 41 (W/BK)
Digital Meter (–) → Battery (–) terminal
(II) Digital Meter (+) → Terminal 53 (BR/W)
Digital Meter (–) → Battery (–) terminal
(III) Digital Meter (+) → Terminal 54 (W/BK)
Digital Meter (–) → Battery (–) terminal
Ignition Switch OFF:
Terminal 41 (W/BK): Battery Voltage
Terminal 53 (BR/W): 0 V
Terminal 54 (W/BK): Battery Voltage
Ignition Switch ON:
All: Battery Voltage
If the reading is out of the specification, check the following.
Main Fuse 30 A (see Fuse Inspection in the Electrical System chapter)
ECU Fuse 15 A (see Fuse Inspection in the Electrical System chapter)
ECU Main Relay (see Relay Circuit Inspection in the Electrical System chapter)
Power Source Wiring (see wiring diagram in this section)
If the fuse, wiring and relay are good, replace the ECU (see ECU Removal/Installation).
Fuel Tank Cleaning
WARNINGGasoline and low flash-point solvents can
be
flammable and/or explosive and cause severe
burns. Clean the tank in a well-ventilated area, and
take care that there are no sparks or flame anywhere
near the working area. Do not use gasoline
or low flash-point solvents t ...
Rear Shock Absorber Removal
Remove:
Lower Fairings (see Lower Fairing Removal in the Frame
chapter)
Fuel Tank (see Fuel Tank Removal in the Fuel System
chapter)
Bolts [A] (Both Sides)
Foot Guard [B] (Both Sides)
Squeeze the brake lever slowly and hold it with a band
[A].
WARNINGBe sure to h ...
Exploded View
10. US, CA, CAL and AU Models
11. ZX1000JD/KD
G: Apply grease.
L: Apply a non-permanent locking agent.
R: Replacement Parts
S: Follow the specified tightening sequence.
1. US, CA and CAL Models
2. ZX1000J Model
3. ZX1000K Model
4. AU Model
5. Face the large diameter side re ...