10. US, CA, CAL and AU Models 11. ZX1000JD/KD G: Apply grease.
L: Apply a non-permanent locking agent.
R: Replacement Parts S: Follow the specified tightening sequence.
1. US, CA and CAL Models
2. ZX1000J Model
3. ZX1000K Model
4. AU Model
5. Face the large diameter side rearward.
L: Apply a non-permanent locking agent.
R. Replacement Parts
Frame
SeatsPiston Wear Inspection
Measure the outside diameter [A] of each piston 5 mm
(0.20 in.) [B] up from the bottom of the piston at a right
angle to the direction of the piston pin.
If the measurement is under service limit, replace the piston.
Piston Diameter
Standard: 75.959 75.974 mm
(2.9905 2.9911 in.)
...
Starter Clutch Removal
Remove:
Torque Limiter (see Torque Limiter Removal)
Transmission Assy (see Transmission Assy Removal)
Starter Clutch Shaft Holder Bolt [A]
Starter Clutch Shaft Bolt [B]
Starter Clutch Shaft Holder [C]
Remove the starter clutch shaft [A] using a suitable M8
bolt [B].
Take ...
Cable Removal
Remove:
Air Cleaner Housing (see Air Cleaner Housing Removal
in the Fuel System (DFI) chapter)
Right Lower Fairing (see Lower Fairing Removal in the
Frame chapter)
Loosen the nuts [A], and slide the lower end of the clutch
cable to give the cable plenty of play.
Screw in the ...