10. US, CA, CAL and AU Models 11. ZX1000JD/KD G: Apply grease.
L: Apply a non-permanent locking agent.
R: Replacement Parts S: Follow the specified tightening sequence.
1. US, CA and CAL Models
2. ZX1000J Model
3. ZX1000K Model
4. AU Model
5. Face the large diameter side rearward.
L: Apply a non-permanent locking agent.
R. Replacement Parts
Frame
SeatsCamshaft, Camshaft Cap Wear Inspection
Remove the camshaft caps (see Camshaft Removal).
Cut the strips of plastigage (press gauge) to journal width.
Place a strip on each journal parallel to the camshaft installed
in the correct position.
Tighten the camshaft cap bolts and upper camshaft chain
guide bolts to the specified ...
Throttle Body Assy Assembly
Before assembling, blow away dirt or dust from the throttle
body and delivery pipe assy by applying compressed air.
Replace the O-rings [A] of the joint pipe [B] with new ones.
Apply engine oil to the new O-rings, and insert it to the
delivery pipes [C].
Insert the joint pipe so th ...
Valve Seat Inspection
Remove the valve (see Valve Removal).
Check the valve seating surface [A] between the valve [B]
and valve seat [C].
Measure the outside diameter [D] of the seating pattern
on the valve seat.
If the outside diameter is too large or too small, repair the
seat (see Valve Seat Repair).
Val ...