Kawasaki Ninja Service Manual: Engine Oil Flow Chart

Kawasaki Ninja Service Manual / Engine Lubrication System / Engine Oil Flow Chart

Engine Oil Flow Chart


1. Oil Screen

2. Oil Pump

3. Oil Pressure Relief Valve

4. Oil Filter

5. Oil Pipe

6. Oil Cooler

7. Balancer Oil Passage

8. Main Oil Passage

9. Crankshaft Oil Passage

10. Oil Pressure Switch

11. Camshaft Oil Passages

12. Drive Shaft Oil Passage

13. Output Shaft Oil Passage

14. Starter Clutch Oil Passage

15. Blowby Gas (Crankcase → Air Cleaner Housing)

Specifications

Specifications


Exploded View
EO: Apply engine oil. G: Apply grease. L: Apply a non-permanent locking agent. Lh: Left-hand Threads MO: Apply molybdenum disulfide oil solution. (mixture of the engine oil and mo ...

Special Tools and Sealant
Oil Pressure Gauge, 10 kgf/cm²: 57001-164 Oil Pressure Gauge Adapter, PT3/8: 57001-1233 Outside Circlip Pliers: 57001-144 Liquid Gasket, TB1211: 56019-120 ...

Other materials:

Tie-Rod and Rocker Arm Bearing Removal
Remove: Tie-Rod (see Tie-Rod Removal) Rocker Arms (see Rocker Arm Removal) Swingarm (see Swingarm Removal) Sleeves [A] Oil Seals [B] Remove the needle bearings [C], using the bearing remover head and bearing remover shaft. Special Tools - Bearing Remover Head, 15 × 17: ...

Alternator Cover Installation
Using a high flash-point solvent, clean off any oil or dirt that may be on the silicone sealant coating area. Dry them with a clean cloth. Apply silicone sealant to the alternator lead grommet and crankcase halves mating surface [A] on the front and rear sides of the cover mount. Sea ...

Relay Circuit Inspection
Remove the relay box (see Relay Box Removal). Check conductivity of the following numbered terminals by connecting the hand tester and one 12 V battery to the relay box as shown in the figure (see Relay Box Internal Circuit in this section). If the tester does not read as specified, re ...