Kawasaki Ninja Service Manual: Engine Oil Flow Chart

Kawasaki Ninja Service Manual / Engine Lubrication System / Engine Oil Flow Chart

Engine Oil Flow Chart


1. Oil Screen

2. Oil Pump

3. Oil Pressure Relief Valve

4. Oil Filter

5. Oil Pipe

6. Oil Cooler

7. Balancer Oil Passage

8. Main Oil Passage

9. Crankshaft Oil Passage

10. Oil Pressure Switch

11. Camshaft Oil Passages

12. Drive Shaft Oil Passage

13. Output Shaft Oil Passage

14. Starter Clutch Oil Passage

15. Blowby Gas (Crankcase → Air Cleaner Housing)

Specifications

Specifications


Exploded View
EO: Apply engine oil. G: Apply grease. L: Apply a non-permanent locking agent. Lh: Left-hand Threads MO: Apply molybdenum disulfide oil solution. (mixture of the engine oil and mo ...

Special Tools and Sealant
Oil Pressure Gauge, 10 kgf/cm²: 57001-164 Oil Pressure Gauge Adapter, PT3/8: 57001-1233 Outside Circlip Pliers: 57001-144 Liquid Gasket, TB1211: 56019-120 ...

Other materials:

Camshaft, Camshaft Cap Wear Inspection
Remove the camshaft caps (see Camshaft Removal). Cut the strips of plastigage (press gauge) to journal width. Place a strip on each journal parallel to the camshaft installed in the correct position. Tighten the camshaft cap bolts and upper camshaft chain guide bolts to the specified ...

Stick Coil Installation
Apply a thin coat of grease [A] to the stick coils for easy installation. Insert the stick coils so that the coil heads align with the lines [B] on the cylinder head cover. NOTICE Do not tap the coil head while installing the coil. After installation, be sure the stick coils are ...

Tie-Rod and Rocker Arm Bearing Installation
Replace the needle bearings [A] and oil seals with new ones. Apply plenty of grease to the lips of the oil seals. Install the needle bearings and oil seals position as shown in the figure. Screw the needle bearing driver into the driver holder. Insert the needle bearing driver into th ...