Kawasaki Ninja Service Manual: Engine Oil Flow Chart

Kawasaki Ninja Service Manual / Engine Lubrication System / Engine Oil Flow Chart

Engine Oil Flow Chart


1. Oil Screen

2. Oil Pump

3. Oil Pressure Relief Valve

4. Oil Filter

5. Oil Pipe

6. Oil Cooler

7. Balancer Oil Passage

8. Main Oil Passage

9. Crankshaft Oil Passage

10. Oil Pressure Switch

11. Camshaft Oil Passages

12. Drive Shaft Oil Passage

13. Output Shaft Oil Passage

14. Starter Clutch Oil Passage

15. Blowby Gas (Crankcase → Air Cleaner Housing)

Specifications

Specifications


Exploded View
EO: Apply engine oil. G: Apply grease. L: Apply a non-permanent locking agent. Lh: Left-hand Threads MO: Apply molybdenum disulfide oil solution. (mixture of the engine oil and mo ...

Special Tools and Sealant
Oil Pressure Gauge, 10 kgf/cm²: 57001-164 Oil Pressure Gauge Adapter, PT3/8: 57001-1233 Outside Circlip Pliers: 57001-144 Liquid Gasket, TB1211: 56019-120 ...

Other materials:

Transmission Shaft Disassembly
Remove the transmission shafts (see Transmission Shaft Removal). Remove the circlips, and then disassemble the transmission shafts. Special Tool - Outside Circlip Pliers: 57001-144 The 5th gear [A] on the output shaft has three steel balls assembled into it for the positive neutral fin ...

Exhaust Butterfly Valve Actuator Installation
Install the pulley [A] on the actuator so that the hole side [B] align with the groove [C] on the shaft. Make sure that the groove on the shaft is pointing toward the center of the screw [D]. If the shaft position is incorrect, refer to the following NOTE and procedures to electrically ad ...

Battery Charging
Remove the battery from the motorcycle (see Battery Removal). Attach the leads from the charger and charge the battery at a rate (amperage x hours) that is indicated on the battery. If it is not possible to read the rate, charge the battery at an amperage that is about 1/10th of the ...