Kawasaki Ninja

Kawasaki Ninja Service Manual: Engine Oil Flow Chart

Kawasaki Ninja Service Manual / Engine Lubrication System / Engine Oil Flow Chart

Engine Oil Flow Chart


1. Oil Screen

2. Oil Pump

3. Oil Pressure Relief Valve

4. Oil Filter

5. Oil Pipe

6. Oil Cooler

7. Balancer Oil Passage

8. Main Oil Passage

9. Crankshaft Oil Passage

10. Oil Pressure Switch

11. Camshaft Oil Passages

12. Drive Shaft Oil Passage

13. Output Shaft Oil Passage

14. Starter Clutch Oil Passage

15. Blowby Gas (Crankcase → Air Cleaner Housing)

Specifications

Specifications


Exploded View
EO: Apply engine oil. G: Apply grease. L: Apply a non-permanent locking agent. Lh: Left-hand Threads MO: Apply molybdenum disulfide oil solution. (mixture of the engine oil and mo ...

Special Tools and Sealant
Oil Pressure Gauge, 10 kgf/cm²: 57001-164 Oil Pressure Gauge Adapter, PT3/8: 57001-1233 Outside Circlip Pliers: 57001-144 Liquid Gasket, TB1211: 56019-120 ...

Other materials:

Shift Fork Guide Pin/Drum Groove Wear Inspection
Measure the diameter of each shift fork guide pin [A], and measure the width [B] of each shift drum groove. If the guide pin on any shift fork is less than the service limit, the fork must be replaced. Shift Fork Guide Pin Diameter Standard: 6.9 7.0 mm (0.272 0.276 in.) Service Limit: ...

Valve-to-Guide Clearance Measurement (Wobble Method)
If a small bore gauge is not available, inspect the valve guide wear by measuring the valve to valve guide clearance with the wobble method as indicated below. Insert a new valve [A] into the guide [B] and set a dial gauge against the stem perpendicular to it as close as possible to the cy ...

Shift Drum Assembly
Press and insert the ball bearing [A] on the shift drum [B] until it is bottomed. Install: Ball Bearing [C] Dowel Pin [D] and Shift Drum Cam [E] Align the pin with the groove in the shift drum cam. Apply a non-permanent locking agent to the shift drum cam holder bolt [F]. Tight ...