Kawasaki Ninja Service Manual: Special Tools and Sealant

Kawasaki Ninja Service Manual / Engine Lubrication System / Special Tools and Sealant

Oil Pressure Gauge, 10 kgf/cm²: 57001-164


Oil Pressure Gauge Adapter, PT3/8: 57001-1233


Outside Circlip Pliers: 57001-144


Liquid Gasket, TB1211: 56019-120


Engine Oil Flow Chart
1. Oil Screen 2. Oil Pump 3. Oil Pressure Relief Valve 4. Oil Filter 5. Oil Pipe 6. Oil Cooler 7. Balancer Oil Passage 8. Main Oil Passage 9. Crankshaft Oil Passage 10. Oil Pressure Switc ...

Engine Oil and Oil Filter
WARNINGVehicle operation with insufficient, deteriorated, or contaminated engine oil will cause accelerated wear and may result in engine seizure, accident, and injury. Check the o ...

Other materials:

Vehicle-down Sensor Installation
Be sure to install the rubber dampers [A] and collars [B] on the bracket. The UP mark [A] of the sensor should face upward. WARNINGIncorrect installation of the vehicle-down sensor could cause sudden loss of engine power. The rider could lose balance during certain ...

Brake Fluid Level Inspection
Check that the brake fluid level in the front brake reservoir [A] is above the lower level line [B]. NOTE Hold the reservoir horizontal by turning the handlebar when checking brake fluid level. If the fluid level is lower than the lower level line, fill the reservoir to the upper lev ...

Clutch Installation
Apply engine oil to the needle bearing [A] and the sleeve [B]. Install: Needle Bearing Sleeve Install the clutch housing [A]. Fit the holes [B] and projections [C]. Engage the clutch housing gear and the crankshaft primary gear. Install the spacer [A] and the clutch ...