NOTICE
Never drop the idle speed control valve actuator especially on a hard surface. Such a shock to the actuator can damage it.
Rear Fender Front Removal
Remove:
Flap and Rear Fender Rear (see Flap and Rear Fender
Rear Removal)
Fuel Tank (see Fuel Tank Removal in the Fuel System
(DFI) chapter)
Battery (see Battery Removal in the Electrical System
chapter)
Exhaust Butterfly Valve Actuator (see Exhaust Butterfly
Valve Actuator Remova ...
Chain Slack Adjustment
Remove the cotter pin, and loosen
the axle nut.
Loosen the left and right chain adjuster
locknuts.
A. Axle Nut
B. Cotter Pin
C. Adjuster
D. Locknut
If the chain is too loose, turn out the
left and right chain adjusters evenly.
If the chain is too tight, turn in the left
...
Crankcase Assembly
NOTICE
The upper and lower crankcase halves are machined
at the factory in the assembled state, so the
crankcase halves must be replaced as a set.
With a high flash-point solvent, clean off the mating surfaces
of the crankcase halves and wipe dry
WARNINGGasoline and low flash-poin ...