Kawasaki Ninja Service Manual: Ignition Switch Replacement

Kawasaki Ninja Service Manual / Electrical System / Immobilizer System (Equipped Models) / Immobilizer System Parts Replacement / Ignition Switch Replacement

Remove: Air Cleaner Housing (see Air Cleaner Housing Removal in the Fuel System (DFI) chapter)
Disconnect the lead connectors [A].

Ignition Switch Replacement

Remove: Steering Stem Head (see Stem, Stem Bearing Removal in the Steering chapter)
Using a small chisel or punch [A], turn out the Torx bolts.
Pull out the ignition switch from the steering stem head.

Ignition Switch Replacement

Register the more than two ignition keys (see key Registration).
Tighten a new Torx bolt [A] until the bolt head [B] is broken [C].
Run the leads correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter).

Ignition Switch Replacement

Immobilizer System Parts Replacement

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Immobilizer Amplifier Replacement

Remove the upper fairing assembly (see Upper Fairing Assembly Removal in the Frame chapter). Disconnect the connector [A]. Pull out the immobilizer amplifier [B] together with the rubber pr ...

Other materials:

Connecting Rod Bend Inspection
Remove the connecting rod big end bearing inserts, and reinstall the connecting rod big end cap. Select an arbor [A] of the same diameter as the connecting rod big end, and insert the arbor through the connecting rod big end. Select an arbor of the same diameter as the piston pin and ...

Self-Diagnosis Procedures
NOTE Use a fully charged battery when conducting self-diagnosis. Otherwise, the light (LED) and symbol do not light or blink. Turn the ignition switch to ON. When a problem occurs with DFI system and ignition system, the warning indicator light (LED) [A] goes on and FI warning symbol ...

Wiring Diagram (US, CA and CAL with KIBS Models)
ZX1000KC ZX1000KD ...