Run the hose and lead correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter).
Check the brake line.
Apply a non-permanent locking agent to the threads of the mud guard mounting bolts [A, B], and tighten them securely.
Mud Guard Mounting Bolt [A]: M6 × 14 mm (0.55 in.) Mud Guard Mounting Bolt [B]: M6 × 10 mm (0.39 in.) Mud Guard Mounting Bolt [C]: M6 Clamp [D] (Right Side)
Air Cleaner Housing Assembly
Install the ducts to the air cleaner housing.
Fit the projections [A] of the duct into the slits [B] on the
air cleaner housing.
Tighten the screws [A].
Torque - Air Cleaner Housing Duct Screws: 1.1 N·m (0.11
kgf·m, 10 in·lb)
Install:
Air Cleaner Gasket [A]
Duct [B] ...
Rider’s Seat Installation
Insert the tabs on the front of the
rider’s seat into the slots in the frame
and secure the seat with mounting
bolts.
Install the seat cover and bolts.
A. Rider’s Seat
B. Tabs
C. Slots
D. Stays ...
Throttle Control System Inspection
Check the throttle grip free play [A].
If the free play is incorrect, adjust the throttle cables.
Throttle Grip Free Play
Standard: 2 3 mm (0.08
0.12 in.)
Check that the throttle grip [B] moves smoothly from full
open to close, and the throttle closes quickly and completely
by the ...