1. Hold the water hose [A]. Insert the tab into the slot.
2. Hold the water hose [B]. Insert the tab into the slot.
3. Water Hose Fitting on Cylinder Head
4. Heat Insulation Rubber Plate
5. Run the crankshaft sensor lead and the oil pressure switch lead into the slot, and hook the slot on the grommet of the crankshaft sensor [C].
6. Right Heat Insulation Rubber Plate
7. Run the crankshaft sensor lead to inside of the rubber plate.
8. Run the water hose [D], and hook the water hose clamp screw [E].
9. Insert the tabs into the slots.
10. Place this portion to inside of the right heat insulation rubber plate.
11. Thermostat
12. Run the gear position switch lead here.
13. Insert the tabs into the slots.
14. Left Heat Insulation Rubber Plate
Engine No. ZXT00JE003023
Troubleshooting GuideWiring Diagram (US, CA and CAL without KIBS Models)
ZX1000JC
ZX1000JD
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Brake Disc Installation
Install the brake disc on the wheel so that the marked side
[A] faces out.
Front Brake Discs [B]
Rear Brake Disc [C]
Apply a non-permanent locking agent to the threads of
the brake disc mounting bolts.
Tighten:
Torque - Brake Disc Mounting Bolts: 27 N·m (2.8 kgf·m, 20
...
Shift Pedal Removal
Remove:
Shift Lever Bolt [A]
Front Footpeg Bracket Bolts [B]
If the tie-rod [C] is to be removed from the shift pedal and
the shift lever, loosen the tie-rod locknuts [D].
The front tie-rod locknut is left-hand thread.
Remove:
Shift Pedal Mounting Bolt [A]
...