Kawasaki Ninja Service Manual: Nozzle Assy Installation

Kawasaki Ninja Service Manual / Fuel System (DFI) / Nozzle Assy / Nozzle Assy Installation

Replace the dust seals [A] with new ones.
Apply engine oil to the new dust seals, and install them.
Install the nozzle assy securely.

Push the four mounting positions of the injectors.

Set the joint pipe parallel to the air cleaner housing [B].

NOTICE

When installing the nozzle assy, apply force equally to the delivery pipe assy.

Pushing the fuel pipe strongly could damage it as it is made from resin.

Nozzle Assy Installation

Tighten the mounting bolts as shown sequence [1 ∼ 4] in the figure.

Torque - Nozzle Assy Mounting Bolts: 4.9 N·m (0.50 kgf·m, 43 in·lb)

Run the leads correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter).
Connect the secondary fuel hose to the delivery pipe of the nozzle assy (see Fuel Hose Replacement in the Periodic Maintenance chapter).

Nozzle Assy Installation

Nozzle Assy Removal

Remove the fuel tank (see Fuel Tank Removal). Disconnect the secondary fuel hose [A] from the delivery pipe assy of the nozzle assy [B] (see Fuel Hose Replacement in the Periodic Maintenance ...

Nozzle Assy Disassembly

Remove the nozzle assy (see Nozzle Assy Removal). Pull out the secondary fuel injectors [A] from the delivery pipe assy [B]. NOTE Do not damage the insertion portions of the injectors when ...

Other materials:

Radiator Inspection
Remove the radiator (see Radiator and Radiator Fan Removal). Check the radiator core. If there are obstructions to air flow, remove them. If the corrugated fins [A] are deformed, carefully straighten them. If the air passages of the radiator core are blocked more than 20% by unremovable ...

Overview
Kawasaki Intelligent anti-lock Brake System (KIBS) offers enhanced braking stability (ABS performance equivalent to the current model) to supersportmodels, which pitch more than most motorcycles and also offers high-precision front and rear brake pressure control (high-precision ABS) for spo ...

Operating Procedures
Clean the seat area carefully. Coat the seat with machinist’s dye. Fit a 45° cutter into the holder and slide it into the valve guide. Press down lightly on the handle and turn it right or left. Grind the seating surface only until it is smooth. NOTICE Do not grind the seat too ...