Kawasaki Ninja Service Manual: Oil Pump Drive Gear Installation

Kawasaki Ninja Service Manual / Engine Lubrication System / Oil Pump / Oil Pump Drive Gear Installation

First, engage the oil pump chain [A] to the gears, and then install the oil pump drive gear [B].

Turn the “OUT” mark [C] to outside.

Apply a non-permanent locking agent to the oil pump drive chain guide bolt and the oil pump drive gear bolt.

Tighten the oil pump drive gear bolt [D] temporary.

The oil pump drive gear bolt is left-hand threads.

Oil Pump Drive Gear Installation


Oil Pump Drive Gear Removal/Installation
Remove: Clutch (see Clutch Removal in the Clutch chapter) Oil Pump Drive Chain Guide Bolt [A] Oil Pump Drive Chain Guide [B] Oil Pump Drive Gear Bolt [C] Oil Pump Drive Gear [D] Oil Pum ...

Oil Pump Drive Gear Shaft Removal
Remove: Clutch (see Clutch Removal in the Clutch chapter) Oil Pan (see Oil Pan Removal) Circlip [A] Washer [B] Oil Pump Drive Gear Shaft [C] Special Tool - Outside Circlip Pliers: 5700 ...

Other materials:

Headlight Beam
NOTE Do not turn the bolts because the reflector in the headlight comes off. A. Bolts The left and right adjusters on the headlight can move the direction of the headlight beam to up, down, left and right by turning each adjuster itself as the below table. A. Left Adjuster ...

Oxygen Sensor Heater Power Source Voltage Inspection
NOTE Be sure the battery is fully charged. Turn the ignition switch to OFF. Remove the fuel tank (see Fuel Tank Removal in the Fuel System (DFI) chapter). Disconnect the oxygen sensor lead connector and connect the measuring adapter [A] between these connectors as shown in the fig ...

Starter Relay Inspection
Remove the front seat (see Front Seat Removal in the Frame chapter). Remove the battery negative (–) cable from the battery negative (–) terminal (see Battery Removal). Take the starter relay [A] off the rear fender. Remove the cover [B]. Remove: Starter Motor Cable [A] ...