Kawasaki Ninja Service Manual: Oil Pump Drive Gear Shaft Installation

Kawasaki Ninja Service Manual / Engine Lubrication System / Oil Pump / Oil Pump Drive Gear Shaft Installation

Special Tool - Outside Circlip Pliers: 57001-144

Oil Pump Drive Gear Shaft Installation


Oil Pump Drive Gear Shaft Removal
Remove: Clutch (see Clutch Removal in the Clutch chapter) Oil Pan (see Oil Pan Removal) Circlip [A] Washer [B] Oil Pump Drive Gear Shaft [C] Special Tool - Outside Circlip Pliers: 5700 ...

Oil Cooler
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Other materials:

Intake Air Pressure Sensor #1 Input Voltage Inspection
NOTE Be sure the battery is fully charged. Turn the ignition switch to OFF. Remove the air cleaner housing (see Air Cleaner Housing Removal in the Fuel System (DFI) chapter). Disconnect the intake air pressure sensor #1 connector and connect the measuring adapter [A] between these con ...

Hub Bearing Installation
Before installing the hub bearings, blow any dirt or foreign particles out of the hub with compressed air to prevent contamination of the bearings. Replace the bearings with new ones. Install the bearings by using the bearing driver set which does not contact the bearing inner race. ...

Starter Clutch Installation
Replace the O-ring [A] with a new one and apply grease. Apply molybdenum disulfide grease to the starter clutch shaft [B]. Install: Starter Clutch [C] Spacer (Small Diameter) [D] Spacer (Large Diameter) [E] Starter Clutch Shaft Starter Clutch Shaft Holder [F] Turn the O-ring si ...