Kawasaki Ninja Service Manual: Radiator and Radiator Fan Installation

Kawasaki Ninja Service Manual / Cooling System / Radiator / Radiator and Radiator Fan Installation

If the radiator bracket [A] was removed, install it.

Install the radiator fan to the radiator
Tighten the radiator fan mounting bolts.
When installing the pad [B], install it so that the upper end of the pad aligns with the corner top [C].
When install the pad [D], install it so that the corners [E] align.
When install the pad [F], install it so that the hollow [G] fits to the radiator overflow hose.
Install the rubber caps [H].

Run the radiator overflow hose to the slit [I].

Run the radiator fan motor lead correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter).
Install the rubber dampers [J] and collars [K] as shown in the figure.

Face the small diameter side of the damper to the collar.

Install the horn [L].
Tighten the radiator bolts [M].
Fit the holes [N] to the projection of the heat insulation plate.

Frame [O] Frame No. JKAZXT00JJA003074 or

JKAZXCJ1□BA003074 [P]

Radiator and Radiator Fan Installation

Install the hoses and clamps (see Cable, Wire, and Hose Routing section in the Appendix chapter).
Tighten:

Torque - Water Hose Clamp Screws: 3.0 N·m (0.31 kgf·m, 27 in·lb)

Install the removed parts (see appropriate chapters).

Radiator and Radiator Fan Removal

Remove: Upper Fairing Assembly (see Upper Fairing Assembly Removal in the Frame chapter) Coolant (Drain, see Coolant Change in the Periodic Maintenance chapter) Air Cleaner Housing (see A ...

Radiator Inspection

Remove the radiator (see Radiator and Radiator Fan Removal). Check the radiator core. If there are obstructions to air flow, remove them. If the corrugated fins [A] are deformed, carefully s ...

Other materials:

Cylinder Head Installation
NOTE The camshaft cap is machined with the cylinder head, so if a new cylinder head is installed, use the cap that is supplied with the new head. Install the dowel pins. Replace the cylinder head gasket with a new one. Replace the cylinder head bolt washers with new ones. Apply molybden ...

Dimmer Switch
High or low beam can be selected with the dimmer switch. When the headlight is on high beam ( ), the high beam indicator light goes on. High beam.......( ) Low beam.......( ) NOTE When the headlight is on high beam, both headlights go on. When the headlight is on low beam, only one headl ...

Exploded View
HG: Apply high-temperature grease. HO: Apply heavy oil. L: Apply a non-permanent locking agent. MO: Apply molybdenum disulfide oil solution. (mixture of the engine oil and molybdenum disulfide grease in a weight ratio 10:1) R: Replacement Parts Specifications Special Too ...