Kawasaki Ninja Service Manual: Radiator and Radiator Fan Installation

Kawasaki Ninja Service Manual / Cooling System / Radiator / Radiator and Radiator Fan Installation

If the radiator bracket [A] was removed, install it.

Install the radiator fan to the radiator
Tighten the radiator fan mounting bolts.
When installing the pad [B], install it so that the upper end of the pad aligns with the corner top [C].
When install the pad [D], install it so that the corners [E] align.
When install the pad [F], install it so that the hollow [G] fits to the radiator overflow hose.
Install the rubber caps [H].

Run the radiator overflow hose to the slit [I].

Run the radiator fan motor lead correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter).
Install the rubber dampers [J] and collars [K] as shown in the figure.

Face the small diameter side of the damper to the collar.

Install the horn [L].
Tighten the radiator bolts [M].
Fit the holes [N] to the projection of the heat insulation plate.

Frame [O] Frame No. JKAZXT00JJA003074 or

JKAZXCJ1□BA003074 [P]

Radiator and Radiator Fan Installation

Install the hoses and clamps (see Cable, Wire, and Hose Routing section in the Appendix chapter).
Tighten:

Torque - Water Hose Clamp Screws: 3.0 N·m (0.31 kgf·m, 27 in·lb)

Install the removed parts (see appropriate chapters).

Radiator and Radiator Fan Removal

Remove: Upper Fairing Assembly (see Upper Fairing Assembly Removal in the Frame chapter) Coolant (Drain, see Coolant Change in the Periodic Maintenance chapter) Air Cleaner Housing (see A ...

Radiator Inspection

Remove the radiator (see Radiator and Radiator Fan Removal). Check the radiator core. If there are obstructions to air flow, remove them. If the corrugated fins [A] are deformed, carefully s ...

Other materials:

Odometer
The odometer shows the total distance in kilometers or miles that the vehicle has run. If the odometer is displayed, the “ODO” is displayed on the multifunction display. This meter cannot be reset. A. Odometer B. “ODO” NOTE The data are maintained even if the battery is disco ...

Sidestand Switch Operation Inspection
Raise the rear wheel off the ground with the stand (see Rear Wheel Removal in the Wheels/Tires chapter). Inspect the sidestand switch [A] operation accordance to below table. Sidestand Switch Operation If the sidestand switch operation does not work, inspect or replace the foll ...

Battery Removal
Remove the rider’s seat (see Seats section in the GENERAL INFORMATION chapter). Turn the ignition switch to “OFF” and disconnect the (–) cable from the battery. Remove the red cap form the (+) terminal, and disconnect the (+) cables from the battery. NOTE The battery is ...