Kawasaki Ninja Service Manual: Radiator and Radiator Fan Installation

Kawasaki Ninja Service Manual / Cooling System / Radiator / Radiator and Radiator Fan Installation

If the radiator bracket [A] was removed, install it.

Install the radiator fan to the radiator
Tighten the radiator fan mounting bolts.
When installing the pad [B], install it so that the upper end of the pad aligns with the corner top [C].
When install the pad [D], install it so that the corners [E] align.
When install the pad [F], install it so that the hollow [G] fits to the radiator overflow hose.
Install the rubber caps [H].

Run the radiator overflow hose to the slit [I].

Run the radiator fan motor lead correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter).
Install the rubber dampers [J] and collars [K] as shown in the figure.

Face the small diameter side of the damper to the collar.

Install the horn [L].
Tighten the radiator bolts [M].
Fit the holes [N] to the projection of the heat insulation plate.

Frame [O] Frame No. JKAZXT00JJA003074 or

JKAZXCJ1□BA003074 [P]

Radiator and Radiator Fan Installation

Install the hoses and clamps (see Cable, Wire, and Hose Routing section in the Appendix chapter).
Tighten:

Torque - Water Hose Clamp Screws: 3.0 N·m (0.31 kgf·m, 27 in·lb)

Install the removed parts (see appropriate chapters).

Radiator and Radiator Fan Removal

Remove: Upper Fairing Assembly (see Upper Fairing Assembly Removal in the Frame chapter) Coolant (Drain, see Coolant Change in the Periodic Maintenance chapter) Air Cleaner Housing (see A ...

Radiator Inspection

Remove the radiator (see Radiator and Radiator Fan Removal). Check the radiator core. If there are obstructions to air flow, remove them. If the corrugated fins [A] are deformed, carefully s ...

Other materials:

Current Mileage
This display mode shows the current mileage by numerical value. The current mileage display is renewed every 4 seconds. A. Current Mileage B. “km/L” NOTE The display unit modes can be changed, refer to the “Unit Setting” item in this section. The numerical value shows “ ...

Balancer Removal
Remove: Engine (see Engine Removal in the Engine Removal/Installation chapter) Oil Pan (see Oil Pan Removal in the Engine Lubrication System chapter) Remove: Balancer Shaft Clamp Lever Bolt [A] Balancer Shaft Clamp Bolt [B] Balancer Shaft Clamp Lever [C] Balancer Shaft [D] Bal ...

Air Cleaner
A clogged air cleaner restricts the engine’s air intake, increasing fuel consumption, reducing engine power, and causing spark plug fouling. This motorcycle’s air cleaner element consists of a wet paper filter, which cannot be cleaned. The air cleaner element must be replaced in acco ...