Kawasaki Ninja Service Manual: Rear Brake Pad Installation

Check that the pad spring is in place on the caliper.

Push the caliper piston in as far as it will go.

Install the piston side pad [A] first, and then another pad.

Fit the brake pad end into the recess [B] of the caliper holder.

Install the pad pin and the plug.

Tighten:

Torque - Rear Brake Pad Pin: 17 N·m (1.7 kgf·m, 13 ft·lb) Rear Brake Pad Pin Plug: 2.5 N·m (0.25 kgf·m, 22 in·lb)

WARNING

After servicing, it takes several applications of the brake pedal before the brake pads contact the disc, which could result in increased stopping distance and cause an accident resulting in injury or death.

Do not attempt to ride the motorcycle until a firm brake pedal is obtained by pumping the pedal until the pads are against the disc.

Brake Pad Wear Inspection

Refer to the Brake Pad Wear Inspection in the Periodic Maintenance chapter.

Rear Brake Pad Removal

Remove: Pad Pin Plug [A] Pad Pin [B] Brake Pads [C] ...

Other materials:

Camshaft Removal
Remove: Cylinder Head Cover (see Cylinder Head Cover Removal) Crankshaft Sensor Cover (see Crankshaft Sensor Removal in the Electrical System chapter) Using a wrench on the timing rotor bolt [A], turn the crankshaft clockwise until the line [B] (TDC mark for #1,4 pistons) on the timin ...

Handlebar Removal
Remove: Steering Damper (see Steering Damper Removal) Clutch Lever Clamp Bolts [A] Clutch Lever Assembly [B] Left Switch Housing [C] Handlebar Weight [D] Left Handlebar Grip [E] Remove: Front Master Cylinder [A] (see Front Master Cylinder Removal in the Brakes chapter) ...

For Secondary Fuel Injectors
Remove the fuel tank (see Fuel Tank Removal). Disconnect the secondary fuel injector connector [A]. Connect a digitalmeter to the terminals in each secondary fuel injector [A]. Measure the secondary fuel injector resistance. Secondary Fuel Injector Resistance Standard: Abo ...