Kawasaki Ninja Service Manual: Rear Frame Front Installation

Kawasaki Ninja Service Manual / Frame / Frame / Rear Frame Front Installation

Torque - Rear Frame Front Bolts: 44 N·m (4.5 kgf·m, 32 ft·lb)

Rear Footpeg Bracket Bolts: 25 N·m (2.5 kgf·m, 18 ft·lb)

Muffler Body Mounting Bolt: 25 N·m (2.5 kgf·m, 18 ft·lb)

Rear Frame Front Removal
Remove: Rear Frame Rear (see Rear Frame Rear Removal) Rear Fender Front (see Rear Fender Front Removal) Rear Footpeg Bracket Bolts [A] Rear Footpeg Bracket [B] Rear Frame Front Bolts [C] ...

Frame Inspection
Visually inspect the frame for cracks, dents, bending, or warp. If there is any damage to the frame, replace it. WARNINGA repaired frame may fail in use, possibly causing an acc ...

Other materials:

Lower Crankcase Assembly
Install the ball bearing [A] and the oil level inspection window [B] until they are bottomed Apply soap and water solution to the oil level inspection window before installation. Install the new circlip [C]. Apply a non-permanent locking agent to the oil passage plug [D]. Tighten: ...

Brake Lever Adjuster
There is an adjuster on the brake lever. The adjuster has 6 positions so that the released lever position can be adjusted to suit the operator’s hands. Push the lever forward and turn the adjuster to align the number with the mark on the lever holder. The distance from the grip to the rel ...

Piston Ring, Piston Ring Groove Wear Inspection
Check for uneven groove wear by inspecting the ring seating. The rings should fit perfectly parallel to groove surfaces. If not, replace the piston and all the piston rings. With the piston rings in their grooves, make several measurements with a thickness gauge [A] to determine pisto ...