Kawasaki Ninja Service Manual: Release Shaft Installation

Kawasaki Ninja Service Manual / Clutch / Clutch Cover / Release Shaft Installation

Apply grease to the oil seal lips on the upper ridge of the clutch cover.
Apply engine oil to the needle bearings in the hole of the clutch cover.
Applymolybdenum disulfide grease to the pusher-holding portion [A] on the release shaft.
Install the washer [B] and spring [C].

Release Shaft Installation

Insert the release shaft straight into the upper hole of the clutch cover.

NOTICE

When inserting the release shaft, be careful not to remove the spring of the oil seal.

Fit the spring [A] as shown in the figure.

Release Shaft Installation

Release Shaft Removal

NOTICE Do not remove the clutch release lever and shaft assembly unless it is absolutely necessary. If removed, the oil seal replacement may be required. Remove the clutch cover (see Clutch ...

Clutch Cover Disassembly

Remove: Clutch Cover (see Clutch Cover Removal) Release Lever and Shaft Assembly (see Release Shaft Removal) Oil Seal [A] Oil Filler Plug [B] Remove: Bolts [A] Plate [B] P ...

Other materials:

ESD Actuator Input Voltage Inspection
NOTE Be sure the battery is fully charged. Turn the ignition switch to OFF. Disconnect the ESD actuator connector and connect a suitable measuring leads [A] between these connectors as shown. Main Harness [B] ESD Actuator [C] Connect the peak voltage adapter [D] and a digital ...

High Speed Compression Damping Adjustment
Turn the high speed compression damping force adjuster clockwise to increase damping force or counterclockwise to decrease it. NOTICE Do not turn the compression damping force adjuster beyond the fully seated position or the adjusting mechanism may be damaged. A. Compression Da ...

Exploded View
AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque. G: Apply grease. R: Replacement Parts G: Apply grease. L: Apply a non-permanent locking agent. R: Replacement Parts Specifications ...