Kawasaki Ninja Service Manual: Release Shaft Removal

Kawasaki Ninja Service Manual / Clutch / Clutch Cover / Release Shaft Removal

NOTICE

Do not remove the clutch release lever and shaft assembly unless it is absolutely necessary. If removed, the oil seal replacement may be required.

Release Shaft Removal

Remove the clutch cover (see Clutch Cover Removal).
Pull the release lever and shaft assembly [A] straight out of the clutch cover.

Clutch Cover Installation

Using a cleaning fluid, clean off any oil or dirt that may be on the silicone sealant coating area. Dry them with a clean cloth. Apply silicone sealant to the area [A] where the mating surf ...

Release Shaft Installation

Apply grease to the oil seal lips on the upper ridge of the clutch cover. Apply engine oil to the needle bearings in the hole of the clutch cover. Applymolybdenum disulfide grease to the pu ...

Other materials:

Piston Installation
Apply molybdenum disulfide oil solution to the oil ring expander, and install the oil ring expander [A] in the bottom piston ring groove so the ends [B] not butt together Applymolybdenum disulfide oil solution to the oil ring steel rails, and install the oil ring steel rails, one above th ...

Radiator and Radiator Fan Installation
If the radiator bracket [A] was removed, install it. Install the radiator fan to the radiator Tighten the radiator fan mounting bolts. When installing the pad [B], install it so that the upper end of the pad aligns with the corner top [C]. When install the pad [D], install it so that the ...

Rear Shock Absorber Removal
Remove: Lower Fairings (see Lower Fairing Removal in the Frame chapter) Fuel Tank (see Fuel Tank Removal in the Fuel System chapter) Bolts [A] (Both Sides) Foot Guard [B] (Both Sides) Squeeze the brake lever slowly and hold it with a band [A]. WARNINGBe sure to h ...