Kawasaki Ninja Service Manual: Special Tools

Kawasaki Ninja Service Manual / Suspension / Special Tools

Inside Circlip Pliers: 57001-143


Oil Seal & Bearing Remover: 57001-1058


Bearing Driver Set: 57001-1129


Jack: 57001-1238


Bearing Remover Head, 15 ×
17:
57001-1267


Fork Oil Level Gauge: 57001-1290


Bearing Remover Shaft, 13: 57001-1377


Fork Oil Seal Driver, 43:
57001-1530


Hook Wrench T=3.2 R37: 57001-1539


Hook Wrench R=35: 57001-1580


Swingarm Pivot Nut Wrench: 57001-1597


Jack Attachment: 57001-1608


Needle Bearing Driver, 17/
18:
57001-1609


Needle Bearing Driver, 28:
57001-1610


Spacer 28:
57001-1663


Needle Bearing Driver, 20 &
Spacer, 28:
57001-1678


Top Plug Wrench (45 mm): 57001-1741


Rod Guide Case Wrench, 35 mm: 57001-1758


Exploded View
AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque. G: Apply grease. R: Replacement Parts G: Apply grease. L: Apply a non-permanent lock ...

Front Fork
...

Other materials:

Front Fork Removal (Each Fork Leg)
Loosen the front fork top plug [A] beforehand if the fork leg is to be disassembled. Special Tool - Top Plug Wrench (45 mm) [B]: 57001-1741 NOTE Loosen the top plug after loosening the handlebar clamp bolt [C] and upper front fork clamp bolt [D]. Remove: Upper Fairing Assembly (see Up ...

Hub Bearing Removal
Remove the wheels (see Front/Rear Wheel Removal), and take out the following. Collars Coupling (Out of rear hub) Grease Seals Use the bearing remover to remove the hub bearings [A]. NOTICE Do not lay the wheel on the ground with the disc facing down. This can damage or warp the d ...

Commutator Cleaning and Inspection
Clean the metallic debris off the between commutator segments [A]. NOTE Do not use emery or sand paper on the commutator. Check the commutator for damage or abnormal wear. Replace the starter motor with a new one if there is any damage or wear. Visually inspect the commutato ...