Kawasaki Ninja Service Manual: Special Tools

Kawasaki Ninja Service Manual / Suspension / Special Tools

Inside Circlip Pliers: 57001-143


Oil Seal & Bearing Remover: 57001-1058


Bearing Driver Set: 57001-1129


Jack: 57001-1238


Bearing Remover Head, 15 ×
17:
57001-1267


Fork Oil Level Gauge: 57001-1290


Bearing Remover Shaft, 13: 57001-1377


Fork Oil Seal Driver, 43:
57001-1530


Hook Wrench T=3.2 R37: 57001-1539


Hook Wrench R=35: 57001-1580


Swingarm Pivot Nut Wrench: 57001-1597


Jack Attachment: 57001-1608


Needle Bearing Driver, 17/
18:
57001-1609


Needle Bearing Driver, 28:
57001-1610


Spacer 28:
57001-1663


Needle Bearing Driver, 20 &
Spacer, 28:
57001-1678


Top Plug Wrench (45 mm): 57001-1741


Rod Guide Case Wrench, 35 mm: 57001-1758


Exploded View
AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque. G: Apply grease. R: Replacement Parts G: Apply grease. L: Apply a non-permanent lock ...

Front Fork
...

Other materials:

CAL and SEA-B1 Models
1. Green Hose (Purge) 2. Clamp (hold the white hose.) 3. Canister 4. White Hose (Vacuum) 5. Blue Hose (Breather) 6. Red Hose (Return) 7. Separator 8. Quick Rivet 9. Face the hook portion of the bracket to inside of the vehicle. 10. Clamp (Bend down the clamp, and hold the blue hose, the ...

Cam Wear Inspection
Remove the camshafts (see Camshaft Removal). Measure the height [A] of each cam with a micrometer. If the cams are worn down past the service limit, replace the camshaft. Cam Height Standard: Exhaust 35.043 35.157 mm (1.3796 1.3841 in.) Intake 38.243 38.357 mm (1.5056 1.5101 in. ...

Piston Ring End Gap Inspection
Place the piston ring [A] inside the cylinder (upper crankcase), using the piston to locate the ring squarely in place. Set it close to the bottom of the cylinder, where cylinder wear is low. Measure the gap [B] between the ends of the ring with a thickness gauge. Piston Ring End Gap ...