Kawasaki Ninja Service Manual: Starter Clutch Installation
- Replace the O-ring [A] with a new one and apply grease.
- Apply molybdenum disulfide grease to the starter clutch
shaft [B].
- Install:
Starter Clutch [C]
Spacer (Small Diameter) [D]
Spacer (Large Diameter) [E]
Starter Clutch Shaft
Starter Clutch Shaft Holder [F]
Turn the O-ring side of the shaft to outside as shown in
the figure.
- Apply a non-permanent locking agent to the starter clutch
shaft bolt [G] and the starter clutch shaft holder bolt [H].
- Tighten:
Torque - Starter Clutch Shaft Holder Bolt: 9.8 N·m (1.0
kgf·m, 87 in·lb)
Starter Clutch Shaft Bolt: 20 N·m (2.0 kgf·m, 15
ft·lb)
- Install the removed parts (see appropriate chapters).
Remove:
Torque Limiter (see Torque Limiter Removal)
Transmission Assy (see Transmission Assy Removal)
Starter Clutch Shaft Holder Bolt [A]
Starter Clutch Shaft Bolt [B]
Starter Clutch Sha ...
Remove the starter clutch (see Starter Clutch Removal).
Take the drive gear [A] off the driven gear [B].
Remove the needle bearing [C].
Remove the snap ring [D].
Take the one-way clutch [E] ...
Other materials:
Radiator and Cooling Fan
Check the radiator fins for obstruction
by insects or mud. Clean off
any obstructions with a stream of
low-pressure water.
WARNINGThe cooling fan spins at high
speed and can cause serious
injuries. Keep your hands and
clothing away from the cooling
fan blades at all times.
...
Subthrottle Sensor Resistance Inspection
Turn the ignition switch to OFF.
Disconnect the subthrottle sensor connector.
Connect a digital meter [A] to the subthrottle sensor connector
[B].
Measure the subthrottle sensor resistance.
Subthrottle Sensor Resistance
Connections: BL lead [D] ←→ BR/BK lead [C]
Standard: ...
Wiring Diagram (US, CA and CAL with KIBS Models)
ZX1000KC
ZX1000KD
...
Starter Clutch Removal
Starter Clutch Disassembly