ESD (Electronic Steering Damper) ECU Installation (ZX1000JD/KD)
Stem, Stem Bearing RemovalConnecting Rod Big End Side Clearance Inspection
Measure connecting rod big end side clearance.
Insert a thickness gauge [A] between the big end and either
crank web to determine clearance.
Connecting Rod Big End Side Clearance
Standard: 0.13 0.38 mm
(0.0051 0.0150 in.)
Service Limit: 0.58 mm (0.023 in.)
If the clearance exceeds ...
Transmission Shaft Assembly
Apply molybdenum disulfide oil solution to the sliding surfaces
of the gears and shafts.
Install the gears and the gear bushings [A] with their holes
[B] aligned.
Replace any circlips removed with new ones.
Install the circlips [A] so that the opening [B] of it is aligned
with ...
Spark Plugs
The standard spark plug is shown in
the table. The spark plugs should be
replaced in accordance with the Periodic
Maintenance Chart.
Spark plug removal should be done
only by a competent mechanic following
the instructions in the Service Manual.
Spark Plug
A. Plug Gap ...