Kawasaki Ninja Service Manual: Stem, Stem Bearing Removal

Kawasaki Ninja Service Manual / Steering / Steering Stem / Stem, Stem Bearing Removal

Remove: Upper Fairing Assembly (see Upper Fairing Assembly Removal in the Frame chapter) Front Fender (see Front Fender Removal in the Frame chapter) Front Wheel (see Front Wheel Removal in the Wheels/Tires chapter) Steering Stem Head with Handlebars (see Handlebar Removal) Front Forks (see Front Fork Removal in the Suspension chapter) Brake Hose Fitting Bolt (see Brake Hose and Pipe Replacement in the Periodic Maintenance chapter)
Bend the claws [A] of the claw washer straighten.
Remove the steering stem locknut [B].

Special Tool - Steering Stem Nut Wrench: 57001-1100
Remove the claw washer.

Stem, Stem Bearing Removal

Pushing up the stem base [A], and remove the steering stem nut [B] with stem cap [C].

Special Tool - Steering Stem Nut Wrench [D]: 57001-1100
Remove: Steering Stem Upper Ball Bearing Inner Race and Ball Bearing

Stem, Stem Bearing Removal

To remove the ball bearing outer races [A] pressed into the head pipe [B], insert a bar [C] into the recesses of head pipe, and applying it to both recess alternately hammer it to drive the race out.

Stem, Stem Bearing Removal

NOTE

If either steering stem bearing is damaged, it is recommended that both the upper and lower bearings (including outer races) should be replaced with new ones.

Remove the lower ball bearing [A] from the steering stem.

Stem, Stem Bearing Removal

Remove the lower bearing inner race (with its grease seal) [A] which is pressed onto the steering stem [B] with the bearing puller [C] and adapter [D].

Special Tool - Bearing Puller: 57001-135

Stem, Stem Bearing Removal

Steering Stem

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Stem, Stem Bearing Installation

Replace the bearing outer races with new ones. Drive them into the head pipe at the same time. Special Tools - Head Pipe Outer Race Press Shaft [A]: 57001-1075 Head Pipe Outer Race Driver, ...

Other materials:

Alternator Rotor Removal
Remove the alternator cover (see Alternator Cover Removal). Clean off the oil from the outer circumference of the rotor. Hold the alternator rotor steady with the rotor holder [A] and suitable washer or plate [B]. Special Tools - Grip [C]: 57001-1591 Rotor Holder: 57001-1666 Flywheel P ...

Clutch Cover Installation
Using a cleaning fluid, clean off any oil or dirt that may be on the silicone sealant coating area. Dry them with a clean cloth. Apply silicone sealant to the area [A] where the mating surface of the crankcase touches the clutch cover gasket. Sealant - Liquid Gasket, TB1211F: 92104-000 ...

Wheels
Tubeless tires are installed on the wheels of this motorcycle. The indications of “TUBELESS” on the tire side wall and the rim show that the tire and rim are specially designed for tubeless use. A. “TUBELESS” Mark A. “TUBELESS” Mark The tire and rim form a leakproof unit by ...