1. FI ECU
The FI ECU analyzes the motorcycle conditions based on the signals from the front/rear wheel rotation sensors and FI sensors (such as the crankshaft sensor and main throttle sensor), and controls engine power by reducing the number of ignition and retarding the ignition timing. The mode-switching signal is transmitted to the FI ECU by the CAN system via the meter ECU. If a failure occurs in the system, the FI ECU deactivates S-KTRC and displays the warning indication in the meter.
2. Wheel Rotation Sensor
The wheel rotation sensor converts front and rear wheel rotation speed to a pulse signal and transmits it to the FI ECU.
As for the KIBS (Kawasaki Intelligent anti-lock Brake System) equipped model, a pulse signal is transmitted via the KIBS ECU.
3. Crankshaft Sensor
The crankshaft sensor converts the engine speed to a pulse signal and transmits it to the FI ECU.
4. Main Throttle Sensor
The main throttle sensor converts the throttle position to a voltage signal and transmits it to the FI ECU.
5. S-KTRC Button
The mode-switching signal is transmitted to the meter
ECU by depressing the S-KTRC button (0.3
0.4 sec.).
6. Multifunction Meter
The multifunction meter receives a mode-switching signal and displays the mode [A], and transmits it to the FI ECU by the CAN system.
When a failure occurs in the system, themultifunction meter displays the warning indication by blinking the warning indicator light (yellow LED) [B] and mode indicator symbol.
It also displays the S-KTRC operating conditions in the level indicator [C].
7. KIBS ECU
As for the KIBS equipped model, the front and rear wheel sensor signals are transmitted to the FI ECU via the KIBS ECU.
Specifications
Connecting Rod Big End Bearing Insert Selection
Crankshaft Main Bearing Insert Selection
*: The bearing inserts for Nos. 2 and 4 journals have an oil groove,
respectively. ...
Piston Wear Inspection
Measure the outside diameter [A] of each piston 5 mm
(0.20 in.) [B] up from the bottom of the piston at a right
angle to the direction of the piston pin.
If the measurement is under service limit, replace the piston.
Piston Diameter
Standard: 75.959 75.974 mm
(2.9905 2.9911 in.)
...
Front Fork Removal (Each Fork Leg)
Loosen the front fork top plug [A] beforehand if the fork
leg is to be disassembled.
Special Tool - Top Plug Wrench (45 mm) [B]: 57001-1741
NOTE
Loosen the top plug after loosening the handlebar
clamp bolt [C] and upper front fork clamp bolt [D].
Remove:
Upper Fairing Assembly (see Up ...