Kawasaki Ninja Service Manual: Throttle Control System Inspection

Kawasaki Ninja Service Manual / Periodic Maintenance / Periodic Maintenance Procedures / Fuel System (DFI) / Throttle Control System Inspection

Check the throttle grip free play [A].

If the free play is incorrect, adjust the throttle cables.

Throttle Grip Free Play Standard: 2 3 mm (0.08
0.12 in.)

Check that the throttle grip [B] moves smoothly from full open to close, and the throttle closes quickly and completely by the return spring in all steering positions.

If the throttle grip does not return properly, check the throttle cables routing, grip free play, and cable damage. Then lubricate the throttle cable.

Run the engine at the idle speed, and turn the handlebar all the way to the right and left to ensure that the idle speed does not change.

If the idle speed increases, check the throttle cable free play and the cable routing.

Throttle Control System Inspection

If necessary, adjust the throttle cable as follows.

Loosen the locknuts [A] [B].
Screw both throttle cable adjusters [C] [D] to give the throttle grip plenty of play.
Turn the decelerator cable adjuster [C] until it has no play when the throttle grip is completely closed.
Tighten the locknut [A]
Turn the accelerator cable adjuster [D] until 2 3 mm
(0.08 0.12 in.) of throttle
grip play is obtained.
Tighten the locknut [B].

Throttle Control System Inspection

If the free play can not be adjusted with the adjusters, replace the cable.

Fuel System (DFI)

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Engine Vacuum Synchronization Inspection

NOTE These procedures are explained on the assumption that the intake and exhaust systems of the engine are in good condition. Situate the motorcycle so that it is vertical. Remove: Fuel Ta ...

Other materials:

Water Pump Impeller Disassembly/Assembly
Remove the water pump impeller (see Oil Pump Removal in the Engine Lubrication System chapter). The sealing seat and rubber seal may be removed easily by hand. Apply coolant around the surfaces of the rubber seal and sealing seat. Install the rubber seal [A] and sealing seat [B] into ...

Nozzle Assy Assembly
Before assembling, blow away dirt or dust from the delivery pipes [A] by applying compressed air [B]. Replace the O-rings [A] of the joint pipe [B] with new ones. Apply engine oil to the new O-rings, and insert it to the delivery pipes [C] Insert the joint pipe so that the step ...

Windshield
Windshield Removal Remove: Bolts [A] and Washers Windshield [B] Windshield Installation Be sure to install the wellnuts [A] and the washers. Tighten: Torque - Windshield Mounting Bolts: 1.2 N·m (0.12 kgf·m, 11 in·lb) ...