Kawasaki Ninja Service Manual: Throttle Control System Inspection

Kawasaki Ninja Service Manual / Periodic Maintenance / Periodic Maintenance Procedures / Fuel System (DFI) / Throttle Control System Inspection

If the free play is incorrect, adjust the throttle cables.

Throttle Grip Free Play Standard: 2 3 mm (0.08
0.12 in.)


If the throttle grip does not return properly, check the throttle cables routing, grip free play, and cable damage. Then lubricate the throttle cable.

If the idle speed increases, check the throttle cable free play and the cable routing.

Throttle Control System Inspection


If necessary, adjust the throttle cable as follows.

Throttle Control System Inspection


If the free play can not be adjusted with the adjusters, replace the cable.

Fuel System (DFI)
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Engine Vacuum Synchronization Inspection
NOTE These procedures are explained on the assumption that the intake and exhaust systems of the engine are in good condition. Situate the motorcycle so that it is vertical. Remove: Fuel Ta ...

Other materials:

Gear Position Switch Output Voltage Inspection
NOTE Be sure the battery is fully charged. Turn the ignition switch to OFF. Remove the fuel tank (see Fuel Tank Removal in the Fuel System (DFI) chapter). Disconnect the sidestand switch/gear position switch lead connector [A]. Connect the measuring adapter [A] between the ...

Caliper Installation
Install the caliper and brake hose lower end. For the front caliper, be sure to install the collars [A]. Replace the washers on each side of hose fitting with new ones. Touch the brake hoses [A] to the stopper [B] of the caliper. Front Calipers [C] Rear Caliper [D] Tighten: To ...

Lower Fairing Installation
Installation is the reverse of removal. Note the following. When installing the pad [A], align the edge of the pad and the marking of the fairing [B]. When installing the pad [C], align the edge of the pad and the fairing [D], and fit the edge of the pad to the boss [E]. Insert the hoo ...