Kawasaki Ninja Service Manual: Switch Inspection

Kawasaki Ninja Service Manual / Electrical System / Switches and Sensors / Switch Inspection

Special Tool - Hand Tester: 57001-1394

For the switch housings and the ignition switch, refer to the tables in the Wiring Diagram.

If the switch has an open or short, repair it or replace it with a new one.

Rear Brake Light Switch Connections


Sidestand Switch Connections


Oil Pressure Switch Connections*


*: Engine lubrication system is in good condition.

Switches and Sensors
Brake Light Timing Inspection Refer to the Brake Light Switch Operation Inspection in the Periodic Maintenance chapter. Brake Light Timing Adjustment Refer to the Brake Light Switch Operation Ins ...

Water Temperature Sensor Inspection
Remove the water temperature sensor (see Water Temperature Sensor Removal/Installation in the Fuel System (DFI) chapter). Suspend the sensor [A] in a container of coolant so that the temper ...

Other materials:

Cylinder Head Warp Inspection
Clean the cylinder head. Lay a straightedge across the lower surface of the cylinder head at several positions. Use a thickness gauge [A] to measure the space between the straightedge [B] and the head. Cylinder Head Warp Standard: – – – Service Limit: 0.05 mm (0.0020 in.) ...

Release Shaft Installation
Apply grease to the oil seal lips on the upper ridge of the clutch cover. Apply engine oil to the needle bearings in the hole of the clutch cover. Applymolybdenum disulfide grease to the pusher-holding portion [A] on the release shaft. Install the washer [B] and spring [C]. ...

Balance Weight Installation
Check if the weight portion has any play on the blade [A] and clip [B]. If it does, discard it. WARNINGUnbalanced wheels can create an unsafe riding condition. If the balance weight has any play on the rib of the rim, the blade and/or clip have been stretched. Replace th ...