Kawasaki Ninja Service Manual: Flap and Rear Fender Rear Installation

Kawasaki Ninja Service Manual / Frame / Fenders / Flap and Rear Fender Rear Installation

Fit the tab [A] to the slot [B].

Run the seat lock cable [C] between the tool kit case and the turn signal light as shown in the figure.

Flap and Rear Fender Rear Installation


When installing the dampers [A] on the lower pipe [B], install it as shown in the figure.

Front End [C] Viewed from Upper Side [D] Viewed from Left Side [E]

Flap and Rear Fender Rear Installation


Flap and Rear Fender Rear Installation


Insert the tabs [A] into the upper pipes [B].

Flap and Rear Fender Rear Installation


Install the bracket [A] on the upper pipes as shown in the figure.

Flap and Rear Fender Rear Installation


Flap and Rear Fender Rear Removal
Remove: Front and Rear Seat (see Front/Rear Seat Removal) Seat Covers (see Seat Cover Removal) Vehicle-down Sensor Connector [A] Screws [B] Clear the seat lock cable [C] from the seat loc ...

Rear Fender Front Removal
Remove: Flap and Rear Fender Rear (see Flap and Rear Fender Rear Removal) Fuel Tank (see Fuel Tank Removal in the Fuel System (DFI) chapter) Battery (see Battery Removal in the Electrical ...

Other materials:

Axle Inspection
Remove the front and rear axles (see Front/Rear Wheel Removal). Visually inspect the front and rear axle for damages. If the axle is damaged or bent, replace it. Place the axle in V blocks that are 100 mm (3.94 in.) [A] apart, and set a dial gauge [B] on the axle at a point halfway ...

Piston Wear Inspection
Measure the outside diameter [A] of each piston 5 mm (0.20 in.) [B] up from the bottom of the piston at a right angle to the direction of the piston pin. If the measurement is under service limit, replace the piston. Piston Diameter Standard: 75.959 75.974 mm (2.9905 2.9911 in.) ...

Piston Ring, Piston Ring Groove Wear Inspection
Check for uneven groove wear by inspecting the ring seating. The rings should fit perfectly parallel to groove surfaces. If not, replace the piston and all the piston rings. With the piston rings in their grooves, make several measurements with a thickness gauge [A] to determine pisto ...